Supplied By www.heating spares.co Tel. 0161 620 6677
CNTENTS
1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
1.1
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2
TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 2
2.1
Gas Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4
Overall Dimensions & Minimum Clearances . . . . . . . . . . . . . . . . . 4
2.5
Concentric Air / Flue Duct Specifications . . . . . . . . . . . . . . . . . . . 4
2.6
Specification for Chimney Flue Liner Kit (Type B23) . . . . . . . . . . . 6
2.7
Specification for Twin Flued (Type C53) . . . . . . . . . . . . . . . . . . . . 7
2.8
Additional Concentric Flue Kits and Plume Diverter Kit . . . . . . . . . 7
2.9
Appliance Hydraulic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3
INSTALLATION REQUIREMENTS . . . . . . . . . . . . . . . . . . . 11
3.1
Statutory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2
Appliance Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3
Flue Terminal Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4
Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5
Condensate Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6
Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.7
Central Heating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8
Domestic Hot Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.9
Electricity Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.10
External Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4
APPLIANCE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 15
4.1
Unpacking The Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2
Preparing The Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3
Mounting The Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4
Central Heating & Domestic Hot Water Service Connections . . . . .16
4.5
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.6
Condensate Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.7
Pressure Relief Valve Connection . . . . . . . . . . . . . . . . . . . . . . . . 17
4.8
Air / Flue Duct Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.9
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5
COMMISSIONING AND TESTING . . . . . . . . . . . . . . . . . . 19
5.1
Filling the Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2
Commissioning the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3
DHW Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.4
Final Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5
Lockout Indication and reset the appliance . . . . . . . . . . . . . . . . . 21
5.6
Frost Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.7
Overheat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.8
Other Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.9
Users Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.10
Appliance Log Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6
ROUTINE SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1
Combustion Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2
Gas Control Valve, Fan & Burner Assembly . . . . . . . . . . . . . . . . 25
6.3
Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4
Ignition & Detection Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.5
Combustion Chamber & Heat Exchanger . . . . . . . . . . . . . . . . . . 25
6.6
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.7
Domestic Cold Water Inlet Filter . . . . . . . . . . . . . . . . . . . . . . . . 25
6.8
Re-assembly & Re-commissioning . . . . . . . . . . . . . . . . . . . . . . . . 26
6.9
Final Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7
INTERNAL WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . 27
7.1
Functional Flow Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . 27
8
FAULT FINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.2
Diagnostic Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.3
Faulting Finding Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.4
Domestic Hot Water Fault Finding . . . . . . . . . . . . . . . . . . . . . . . 28
8.5
Central Heating Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9
REPLACEMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . 31
9.1
Ignition and Detection Electrodes . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2
Igniter Unit and Ignition Leads . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3
Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.4
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.5
Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.6
Combustion Chamber Front Insulation . . . . . . . . . . . . . . . . . . . . 34
9.7
Combustion Chamber Rear Insulation . . . . . . . . . . . . . . . . . . . . . 34
9.8
Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.9
Pump (Head Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.10
Diverter Valve Motorised Head . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.11
Hydroblock Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.12
Expansion Vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.13
Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.14
Water Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.15
Flue Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.16
Plate Heat Exchanger and Filter . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.17
Condensate Drain System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.18
Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.19
Auto Air Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.20
Control PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.21
Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.22
DHW Flow Switch, DHW Flow Regulator and DHW Filter . . . . . . 39
9.23
Draining The Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10
SHORT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Introduction
The Halstead
Ace HE24
,
Ace HE30
and
Ace HE35
are high
efficiency condensing, fully automatic, wall mounted gas
appliances suitable for either room sealed or opened flued
applications, for use with natural gas (G20) only. These
combination appliances provide the user with both central heating
(CH) and domestic hot water (DHW) on demand.
The appliances feature an attractive white stove enamelled
casing, with inset control panels. The flue systems are in white
stove enamel to give a clean attractive appearance to the
installation.
A standard horizontal concentric air/flue duct terminal is
available, (maximum duct length of 755 mm (29
3
⁄
4
in)), suitable
for room sealed applications. The duct assembly is connected to
the appliance via a turret, which can be orientated to provide
different horizontal duct directions. Extension ducts may be fitted
in accordance with and up to the maximum dimensions stated in
these instructions.
A vertical concentric outlet kit is also available for installations
where an outside wall is not accessible or where it is desired to fit
the duct ‘through the roof’. Installation using the horizontal duct is
described in the main text of these instructions and additional
information is provided in the vertical outlet kit for the vertical
installation option. (Note: If the vertical outlet kit is to be used,
access to the roof is necessary).
Other flue kits are available for open flued, B
23
, and twin flued,
C
53
, and special C
13
& C
33
, applications, contact Halstead Boiler
Ltd Service Help Line: 08450 710780, for further details,
ONLY HALSTEAD APPROVED FLUE KITS OR
EXTENSIONS MAY BE USED WITH THESE APPLIANCES.
CONTENTS
INTRODUCTION
1
751094 ACE HE INST MANUAL:751094 ACE HE 28/9/10 09:44 Page 2
