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©1997, AMERICAN HAKKO PRODUCTS, INC.

ALL RIGHTS RESERVED

2

A

MERICAN

H

AKKO

P

RODUCTS

,

I

NC

.

RESERVE THE RIGHT TO CHANGE THE SPECIFICATIONS CONTAINED IN THIS

MANUAL AT THEIR DISCRETION AT ANY TIME

,

WITHOUT NOTICE

.

For the latest specifications pertaining to the Hakko HJ3100, or any Hakko product, contact your nearest authorized
Hakko distributor, your regional Hakko manager, or American Hakko Products’ Customer Service.

Additional copies of this manual or other Hakko literature may be obtained from:

American Hakko Products, Inc.
Customer Service
25072, Anza Drive
Santa Clarita, California 91355
USA

Telephone: (661) 294-0090 Toll free: (800) 884-2556 Facsimile: (661) 294-0096

E-mail:
Customer Service: [email protected]
Technical:

[email protected]

Marketing:

[email protected]

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Summary of Contents for HJ3100

Page 1: ...E FIGURE 1 THE HAKKO FILTER SYSTEM 7 FIGURE 2 REQUIRED CLEARANCES FOR INSTALLATION 9 FIGURE 3 BASIC HJ3100 02 INSTALLATION 10 FIGURE 4 999 205 KIT INSTALLATION LOC LINE ACCESSORIES 11 FIGURE 5 999 206 KIT INSTALLATION BENCH TOP HOODS 12 FIGURE 6 999 207 KIT INSTALLATION ALSIDENT ACCESSORIES 13 FIGURE 7 TYPICAL INSTALLATION FOR FOUR PORT COVER 14 FIGURE 8 ILLUSTRATED PARTS BREAKDOWN HJ3100 16 FIGUR...

Page 2: ...ct contact your nearest authorized Hakko distributor your regional Hakko manager or American Hakko Products Customer Service Additional copies of this manual or other Hakko literature may be obtained from American Hakko Products Inc Customer Service 25072 Anza Drive Santa Clarita California 91355 USA Telephone 661 294 0090 Toll free 800 884 2556 Facsimile 661 294 0096 E mail Customer Service suppo...

Page 3: ...d expressly for use at soldering stations It extracts the contaminated air directly at the source This contributes to a healthier and more productive work environment and assists in achieving recommended health and safety requirements for local exhaust ventilation and contaminant removal Salient features of the Hakko HJ3100 include A heavy duty maintenance free brushless motor adaptable to either ...

Page 4: ...TWO PORTS FT 3 MIN 180 190 190 FREE STREAM AIR FLOW WITH TWO PORT COVER 220 235 235 FREE STREAM AIR FLOW WITH FOUR PORT COVER 260 280 280 WITH PRE FILTER AND 999 137 HEPA CARBON FILTER INSTALLED WITH 999 178 PARTICULATE FILTER INSTALLED WITH PRE FILTER AND 999 182 CARBON FILTER INSTALLED X FASCO 70624794 REV N A Noise level at 2 meters HJ3100 01 02 59 dBA without optional 999 171 muffler 54 dBA wi...

Page 5: ...FETY DATA SHEETS PROVIDED WITH THE SUBSTANCES AND EQUIPMENT GENERATING THE FUMES TO BE EXTRACTED MAY RESULT IN RISK OF SERIOUS INJURY FIRE OR EXPLOSION SAFETY GUIDELINES WARNING Fume extraction systems are not to be used as substitutes for personal protective devices such as respirators for removing substances such as carbon monoxide methane ethylene acetylene and other potentially hazardous or no...

Page 6: ... The pre filter is a treated fiberglass pad rated at 86 arrestance It removes coarse particles from the intake air Because it traps these particles before they can reach the main HEPA carbon filter it will become clogged far more rapidly It will require more frequent replacement than will the main filter its useful life depends upon use and the nature of contaminants being removed 4 Flammable vapo...

Page 7: ...checked at least once a week and replaced when clogged Under normal conditions3 this will be every two to three weeks The main HEPA carbon filter purifies the air in two ways The HEPA filter is a special case of a particulate filter It incorporates a pleated fiberglass paper medium thus providing the greatest amount of surface area within the volume of the filter case It is rated as a hospital gra...

Page 8: ... Supported or free standing hoods and nozzles for solder pots or small flow systems These devices may be mounted on either stiff or flexible ducting Several types of support hardware and ducting are offered Articulated arms for work where flexibility is desired Refer to the section on Setup for some typical layouts Appendix A contains descriptions of the accessories available for different applica...

Page 9: ...e minimum clearances required for installation Following is a basic check list Before operating the Hakko HJ3100 take note of these simple instructions 1 Place the Hakko HJ3100 in a convenient location near an appropriate electrical outlet 2 Ensure that exhaust air from the HJ3100 will not stir up unwanted dust or adversely affect nearby operations 3 Allow sufficient clearance to remove the top co...

Page 10: ...ko representative or American Hakko Products for information Electrostatic discharge protection Although the probability of electrostatic discharge from the Hakko HJ3100 fume extraction system is small many ESD safe accessories are provided for use where such protection is a concern They are noted in Tables A I and A II Appendix A AS ESD As these accessories are conductive setting up requires that...

Page 11: ...S RESERVED 11 999 196 rectangular hood kit 02 HJ3100 999 189 3 neoprene duct cut to length 999 197 adapter 999 194 LocLine hose 999 188 bench clamp 3 coupler 999 169 3 1 2 hose clamps r 999 195 round hood kit 01 Figure 4 999 205 kit installation ...

Page 12: ...00 999 188 bench clamp 3 coupler 999 169 3 hose clamps 999 189 3 neoprene duct cut to length 999 146 clear bench top hood plenum kit 01 999 151 ESD bench top hood plenum kit 02 999 168 small ESD bench top hood plenum kit 03 shown Figure 5 999 206 kit installation ...

Page 13: ... 999 169 3 1 2 hose clamps 999 164 articulated arm 999 163 3 to 2 reducer 999 150 2 ESD duct cut to length 999 165 bracket clamp to bench 999 636 2 1 2 hose clamps nozzle attaches here see above 999 167 8 25 tube kit 02 999 166 8 nozzle kit 01 999 170 clear hood kit 03 Figure 6 999 207 kit installation ...

Page 14: ...our port cover The most popular application of the four port cover uses four examples of the 999 206 03 kit as shown here Any other 3 accessories may be used save the large bench top hoods as the air flow with four such hoods will be marginal 999 173 four 3 port cover HJ3100 999 206 03 kits ...

Page 15: ... the following CAUTION These basic safety measures must be observed to prevent shock injury or fire when using electrical devices Read these instructions thoroughly before operating the Hakko HJ3100 Do not use this unit to extract flammable or explosive gases Do not use this unit to extract corrosive materials other than those found in solders and fluxes Do not expose the power cord to heat oil or...

Page 16: ... motor The particulate filter can be cleaned and reused It is not necessary to use a pre filter with the particulate filter Intervals between cleanings may vary with the application a good sign that the filter wants cleaning is a loss of air flow through the pickup accessory Recommended methods of cleaning are in order 1 Vacuum out the débris with a shop vacuum 2 Blow the accumulated material out ...

Page 17: ... any air flow a A station or stations is are blocked i See 1 i ii above ii Inspect all flexible ducts Make sure they are not kinked blocked or pinched If they are correct the situation or replace the ducts iii Inspect the hoods Make sure they are not blocked or plugged b There is an opening in the setup allowing air to enter the unit i Inspect all connections Tighten or reset where necessary c The...

Page 18: ... all aspects of fume extraction Should your Hakko HJ3100 ever need service your local Hakko Representative should be able to meet all your needs For direct assistance call Customer Service at American Hakko Products Telephone 661 294 0090 Toll free 800 88 HAKKO 884 2556 Facsimile 661 294 0096 E mail Customer Service support hakkousa com Technical engineering hakkousa com Marketing marketing hakkou...

Page 19: ...O PRE FILTER polyester pack of five 999 136 CLAMP hose 2 5 3 5 ESD 999 636 999 169 FILTER HEPA carbon Particle Activated carbon 999 137 999 178 999 182 HOOD bench top large plenum Clear ESD 18 5 x 6 5 x 7 5 999 146 999 151 HOOD bench top small mini plenum ESD only 9 0 x 4 5 x 5 5 999 168 COVER 3 x 2 port 3 x 4 port ESD 999 172 999 173 DUCTING 4 2 ESD 3 neoprene ESD 999 150 999 189 HOOD rectangular...

Page 20: ...m 50 ESD safe accessories are available for use with the Hakko HJ3100 Alsident extractor hoods are designed on the Coanda principle of laminar flow which makes them highly efficient Alsident extractor arms may be set and locked in place These accessories are available in 2 diameter only DESCRIPTION HAKKO PART NO DESCRIPTION HAKKO PART NO ARM articulated 999 164 BRACKET bench 999 165 NOZZLE suction...

Page 21: ...C ALL RIGHTS RESERVED 21 APPENDIX B TECHNICAL INFORMATION Outline drawings Figure B 1 is a dimensioned outline drawing of the Hakko HJ3100 Figure B 1 Outline drawings HJ3100 Shown with standard cover 999 172 9 00 11 00 1 75 15 50 0 25 ...

Page 22: ... Please have the serial number of the unit ready The information presented in this section now covers only the versions in production HJ3100 02 03 and HJ3100 01 Figure B 2a HJ3100 02 04 wiring diagram Figure B 2b HJ3100 01 03 wiring diagram LINE switch 1 2 blk blk grn wht M 3 5 a wht M LINE 1 2 3 orn red brn brn 3 mfd 370 Vac cap blk blu wht grn yel power switch circuit breaker 5 not used ...

Page 23: ...ubstances i e they are able to attract molecules to their internal surface and are therefore called adsorbents The volume of pores of the activated carbons is generally greater than 0 2 ml g 1 The internal surface area is generally greater than 400 m2 g 1 453 6 x 400 m2 x 10 76 ft2 m2 1 95 x 106 ft2 The width of the pores ranges from 0 3 to several thousand nm TABLE C THE RELATIVE ADSORPTIVE ABILI...

Page 24: ...cal distribution of particle size in solder smoke 60 50 40 30 20 10 70 80 1σ particle count per cent 0 0 1 1 0 10 0 100 0 particle size microns 0 0 01 0 1 1 0 10 0 50 0 100 0 PARTICLE SIZE MICRONS Visible using electron microscope Visible using optical microscope Visible by light diffraction Visible to the unaided eye solder smoke smog tobacco smoke spores pollen hydrocarbons ...

Page 25: ...reakers are subject to a ninety 90 day warranty covering materials and workmanship PROCEDURES FOR WARRANTY HANDLING Repairs will be conducted at and by American Hakko Products Inc 25072 Anza Dr Santa Clarita California 91355 Telephone 661 294 0090 Facsimile 661 294 0096 All users of this equipment or parts thereof under the terms of this warranty must obtain a Return Authorization number RA from A...

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