background image

2. Disassemble the heating

element part.

CAUTION:

The heating element  is very hot during operation.

3. Clean out the hole in the

heating element.

Be  sure  the  solder  in  the  hole  in  the
heating  element  is  completely  melted,
then clean the hole with the cleaning pin
provided.
If  the  cleaning  pin  cannot  pass  through
the hole, replace the heating element.

Cleaning the inside of the filter case

1. Replace the ceramic paper

filter (S).

Remove the ceramic paper filter (S) and
inspect it. If it is stiff with flux, replace it.

2. Reassemble the filter case.

CAUTION:

Insert  the  small  ceramic  paper  filter  into  the  filter
retainer at the station. Using the large ceramic paper
filter  may  damage  the  unit,  or  reduce  the
effectiveness of the unit.

Heating element

Remove the nut with
the spanner.

Nozzle

Element cover

Nut

Scrape  away  all  oxidation  from  the  hole  in  the  heating 
element  until  the  cleaning  pin  passes  cleanly  through  the 
hole.

The cleaning pin passes cleanly through the hole.

Filter retainer

Ceramic paper
filter (S)

Remove the filter 
retainer and push 
out the ceramic 
paper filter.

VACUUM

Secure the vacuum
outlet cap.

Ceramic paper
filter (S)

Apply  silicone  grease  to  the  O-ring 
(S-20)  and  securely  tighten  the 
vacuum  outlet  cap  to  prevent  air 
leakage.

10

Summary of Contents for 472D

Page 1: ...ore using it Leaving the screw in place will cause serious problems Be sure to SAVE THIS SCREW REPLACE the pump securing screw M4 25 red into the bottom of the 472D station before transporting it Leav...

Page 2: ...Spring filter Ceramic paper filter S Ceramic paper filter L Cleaning pin for 1 0 mm 0 04 in nozzle Cleaning pin for heating element Filter pipe Station Iron holder Control card Card chain SPECIFICATI...

Page 3: ...ith the following precautions Do not touch the metallic parts near the nozzle nearby plastic parts and the iron holder Do not use the product near flammable items Advise other people in the work area...

Page 4: ...pipe Inside housing Cord assembly POWER VACUUM Heater lamp Power switch Receptacle Membrane sheet Vacuum outlet cap IRON UP DOWN Fuse holder CAL POT CAL Power cord Temperature display Control card sl...

Page 5: ...Set the iron in the iron holder Figure 5 5 Plug the power cord into the power supply and turn the power switch to ON CAUTION Be sure the power switch is OFF before connecting the desoldering iron cor...

Page 6: ...cleaner is not included 3 Melt the solder Apply the nozzle to the soldered part and melt the solder NOTE Never allow the nozzle to touch the board itself Confirm that the solder is melted NOTE To con...

Page 7: ...D will operate normally with the card inserted Remove the control card to lock the data Setting Changing the temperature 1 Insert the card into the card slot in the front panel of the station The HUND...

Page 8: ...e button This will store the temperature setting in memory and display the tem perature setting Heater control begins Remove the card to lock the data NOTE If the power switch is turned off or power i...

Page 9: ...emperature tolerance Flashing of the temperature display When the station enters the Low temperature tolerance setting mode the HUNDREDS digit will begin flashing Enter and store the value in the same...

Page 10: ...ace and inside hole of the nozzle If it is slightly worn recoat the tip with fresh solder If it is worn or eroded or the inside diameter seems unusually wide replace the nozzle NOTE The inside hole an...

Page 11: ...le the filter case CAUTION Insert the small ceramic paper filter into the filter retainer at the station Using the large ceramic paper filter may damage the unit or reduce the effectiveness of the uni...

Page 12: ...N If the fixing plate is difficult to remove apply hot air to it to warm it up Never use excessive force to remove the plate as it is easy to bend and a bent plate will allow a leak which reduces the...

Page 13: ...ter and put the back holder into the filter pipe 6 Insert the filter pipe into the main body and secure it by turning the back holder knob clockwise Replacing the heating element Check the resistance...

Page 14: ...older the heating element leads red wires H sensor leads white wires S 13 Reassemble the unit Recalibrate the temperature a Set the desire temperature b Adjust the temperature calibration pot CAL unti...

Page 15: ...zzle temperature goes below the heater error temperature tolerance setting the temperature display will flash This indicates the possibility of a heater malfunction EXAMPLE Assume the temperature sett...

Page 16: ...04 in 2 5 mm 0 1 in A1006 1 3 mm 0 05 in 3 0 mm 0 12 in A1007 1 6 mm 0 06 in 3 0 mm 0 12 in A1396 2 3 mm 0 09 in 3 8 mm 0 15 in Part No A B A1394 1 0 mm 0 04 in 2 1 mm 0 083 in Cleaning Pin Drill Par...

Page 17: ...nt cover 3 A1174 Heating element 4 B1015 Nut 5 B1654 Flange 6 A1304 Front holder Set of 10 7 A1030 Spring filter 8 B1655 Button With switch 9 B1656 Board 10 B1916 Filter pipe Set of 10 11 A1033 Cerami...

Page 18: ...B2068 B2725 B2729 B1053 B1312 B2506 B1057 B2060 B2059 B2058 A1013 B2085 B1056 A1014 B1050 B1059 B1313 Part Name Vacuum outlet cap Ceramic paper filter S Filter retainer O ring Vacuum outlet retainer F...

Page 19: ...4 1 3 1 3 1 4 1 5 2 3 4 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com AMERICAN HAKKO PRODUCTS INC 28920 N AVENUE WILLIAMS VAL...

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