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INDOOR UNIT CONTROL S and COMPONENTS

PAGE 13

ENGLISH

Indoor Unit Controls & Components

Table of Contents

Indoor Unit Introduction .................................................................................................................................................. 14

..................................................................................................................................... 14

Indoor Control Board ........................................................................................................................................................ 15
Terminal Block .................................................................................................................................................................. 16
Display ............................................................................................................................................................................. 16
Ambient Temperature Sensor .......................................................................................................................................... 16
Piping Temperature Sensor .............................................................................................................................................. 16
Louver Motor ................................................................................................................................................................... 17
Fan Motor ......................................................................................................................................................................... 17
Emergency Button ........................................................................................................................................................... 17

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Summary of Contents for AW09TE1VHA

Page 1: ... AW12TE1VHA AW18TE2VHA AW24TE2VHA 1U09TE1VHA 1U12TE1VHA 1U18TE2VHA 1U24TE2VHA Indoor Outdoor AW09TE1VHA AW12TE1VHA AW18TE2VHA AW24TE2VHA 1U09TE1VHA 1U12TE1VHA 1U18TE2VHA 1U24TE2VHA 3 7 13 19 25 33 43 55 W V VAC Table of Contents 6 6 6 ...

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Page 3: ...INTRODUCTION PAGE 3 ENGLISH Introduction Safety Precautions 4 Introduction to System 5 Theory of Operation Table of Contents Warning and Caution Icons ４ Specifications for Proper Operation 5 5 ...

Page 4: ...er to local code for supporting requirements J J K K Insufficient capacity or incomplete electrical work may cause electrical shock or fire D J J J K L and equipment or property damage The refrigerant produces a toxic gas if exposed to flames Y K refrigerant circuit free from substances other than the specified refrigerant R410A such as air Any presence of air or other foreign substance in the ref...

Page 5: ... Operation The indoor unit will sense room temperature at the point where the wall unit is installed The indoor fan will run continuously when placed in heating or cooling mode operation and will not cycle on and off with the outdoor unit If it did room temperature could not be sensed or maintained The inverter compressor system in the outdoor unit will vary the refrigerant flow and indoor air vol...

Page 6: ...INTRODUCTION PAGE 6 ...

Page 7: ...r Unit Introduction 8 8 Outdoor Main Control Board 9 10 Reactor 10 Compressor 10 Outdoor Fan Motor 10 Discharge Temperature Sensor 11 Defrost Temperature Sensor 11 Outdoor Ambient Temperature Sensor 11 Suction Line Temperature Sensor 11 4 Way Valve 12 Electronic Expansion Valve 12 Accumulator 12 Filters 12 ...

Page 8: ...nd a Main Control Board that manages system functions and inverter calculations Temperature sensors monitor key temperatures throughout the system to manage operational decisions 4 Way Valve Accumulator Compressor Defrost Temperature Sensor Discharge Temperature Sensor Electronic Expansion Valve Refrigerant Filters Outdoor Ambient Temperature Sensor Outdoor Fan Motor Power Factor Reactor Suction L...

Page 9: ...onnector for communication between the control board and the module board P CN1 N CN5 Connector for capacitance board LI CN7 LO CN6 Connector for reactor CN2 CN3 CN4 Connector for the U V W wire of the compressor 6 12 11 7 RV1 RV2 RV3 RV4 Varistor 1 2 3 5 4 6 7 8 9 10 11 PCB 3 Module PCB for 18 24K CN10 Connect or for rhe DC power 5v and form the control PCB CN11 Connect or for communicate between...

Page 10: ...s unlikely to ever have an electrical failure of this component The Reactor is electrically connected to the Module Board on terminal connections CN 6 and CN 7 The compressor is a three phase DC inverter driven rotary type The compressor is capable of variable speed operation The compressor operating frequency will be determined by the temperature difference between set point and room or outdoor a...

Page 11: ...defrost cycle is necessary The sensor alsomonitors outdoor coil temperature during defrost cycles todetermine termination conditions This sensor connects to the Main Control Board at PLUG CN 20 The Outdoor Ambient Temperature Sensor is a negative coefficient thermistor that will change resistance in response to outdoor air temperature changes The Main Control Board monitors the temperature of the ...

Page 12: ...variable size orifice When operating the Main Control Board will send pulses of voltage to the electrical operator The operator will then magnetically move the position of the metering orifice pin to vary the flow of refrigerant through the valve The metering device position is determined by input from a Suction Line Temperature Sensor located in the outdoor unit The EEV will change the internal o...

Page 13: ...NGLISH Indoor Unit Controls Components Table of Contents Indoor Unit Introduction 14 14 Indoor Control Board 15 Terminal Block 16 Display 16 Ambient Temperature Sensor 16 Piping Temperature Sensor 16 Louver Motor 17 Fan Motor 17 Emergency Button 17 ...

Page 14: ... is mounted high on the wall to provide conditioned air to the space Features of the system include variable speed blower operation that speeds up and slows down with changes in demand moving louvers to direct air indoor air temperature sensing evaporator coil temperature sensing consumer operation display evaporator coil with metering device located in outdoor unit and an emergency operation swit...

Page 15: ...ctor for up down stepper motor 11 SW2 1 Select remote code A or B CN3 CN1 Connector for Transformer 13 3 4 Select EEPROM code 22 25 33 or 35 CN21 CN52 Connector for power N and L 1 CN51 Connector for room card 8 CN7 Connector for display 5 2 Select enable or disable room card 12 CN6 Connector for thermistors 3 SW1 Connector for Emergency operation ON OFF switch 10 CN2 Connectorforwiringcontrol 7 F...

Page 16: ...mistor that will decrease in resistance with increases in room air temperature The sensor is located on a clip mounted to the surface of the indoor coil The sensor connects to the control board at Plug CN 6 The indoor display has an infrared communication circuit that receives operating commands from the remote control This display will indicate operating modes error codes indoor air temperature t...

Page 17: ...fan mode the speed of the fan is calculated using the indoor set temperature and the indoor room ambient temperature Outdoor air temperature in heat mode The Fan Motor is connected to the indoor control board via PLUG CN 9 If the remote control is non functional the Emergency Button can be accessed by swinging open the front of the wall unit The button is located on the right side Pushing this but...

Page 18: ...REMOTE CONTROL FUNCTIONS PAGE 18 ...

Page 19: ...REMOTE CONTROL FUNCTIONS PAGE 19 ENGLISH Remote Control Functions Table of Contents Remote Controller 20 ...

Page 20: ...ing or heating mode not for auto or fan mode Running the unit in QUIET mode for a long period of time may cause the room temperature to not reach the set fan speed to a higher setting 3 COOL Button fan speed according to room temperature The displayed during COOL mode 4 HEAT Button the time due to cold air prevention function When FAN is fan speed according to room temperature The displayed during...

Page 21: ...N 3 Every time the TIMER ON button is pressed the length of 24 4 Once the desired length of time is selected for the unit to this setting BLANK TIMER ON TIMER OFF TIMER ON OFF TIMER OFF ON 0 5h 0 5h 0 5h 0 5h Cancel TIMER ON setting button once to cancel the TIMER ON will look like this on the remote control display Note Holding the TIMER ON According to the Time setting sequence of TIMER ON or 12...

Page 22: ...N OFF button on the remote control to turn the unit on Select the desired operating mode Press the EXTRA FUNCTION button to enter ad ditional options Press this button repeatedly to access Healthy airflow upward Healthy airflow downward Present position CANCEL button to set the function Press the EXTRA FUNCTION button to enter addi tional options Press this button repeatedly to access the button t...

Page 23: ... Do not block the air inlet or outlet during operation During cooling operation prevent direct sunlight with curtains or blinds 1 Open the inlet grille by pulling Use a vacuum cleaner to remove completely not attached correctly the unit may 5 Close the inlet grille Once every two months EMERGENCY OPERATION and MAINTENANCE Inserting the Batteries Emergency Operation Optimizing Performance Cleaning ...

Page 24: ...r the electricity has been disconnected Under some circumstances small sounds may be heard A swishing or gurgling sound may be caused by refrigerant flowing through the piping A small crackling sound indicates the casing is expanding or shrinking from temperature changes such as during the defrost mode Odors Odors present in the indoor air such as smoke varnish or paint can be circulated by thefan...

Page 25: ...7 Cold Air Proof Operation 27 Defrost 28 Automatic Heating Temperature Compensation 28 Indoor Unit 28 Temperature Sensors 28 Communication 28 Outdoor Unit 28 Temperature Sensors 28 Callto Terminate Heating 29 Auto Mode 29 Dry Mode 29 Overview 29 Indoor Unit 29 Temperature Sensors 29 Communication 29 Outdoor Unit 29 Temperature Sensors 30 Defrost Operation 30 Protection Functions 30 TTC High Temper...

Page 26: ...door unit fan will continue to run If the system detects a malfunction it may shut down or show an error code on the indoor unit display board and or outdoor unit main board LED To enter the cool mode point the infrared remote control at the indoor unit and press the power button then press the COOL mode button if not already set to cool mode The signals received by the infrared receiver are relay...

Page 27: ...ange in heating mode is 60 F 86 F The temperature set by the remote control and the indoor unit ambient temperature sensor will determine if a call for heat is needed If a call for heat is justified a temperature compensation adjustment is automatically added to the operating parameter and the call is communicated from the indoor unit to the outdoor unit The indoor unit louver will open using a st...

Page 28: ...ken place see cold air proof operation The indoor fan motor has a feedback circuit which provides the indoor unit main board with information for controlling the speed of the fan motor The indoor unit has two sensors that provide temperature information to the indoor unit main board anindoor ambient t emperature sensor and coil temperaturesensor are used for controlling the system during heat mode...

Page 29: ...W speed mode the indoor unit and press the power button then press the DRY mode button if not already set to dry mode The signals received by the infrared receiver are relayed to the main board of the indoor unit to turn the system on and set it to dry mode The indoor unit main board will illuminate the display indicating the room temperature and status The indoor unit main board will signal the l...

Page 30: ...ins the following conditions take place 1 The compressor will stop for 1 minute 2 The outdoor fan will continue to operate at high speed 3 After 50 seconds the 4 way valve will shift to the cool mode position 4 5 seconds later the outdoor fan will stop 5 After 1 minute the compressor will start The outdoor unit will now defrost The defrost cycle runs continuously for approximately 10 minutes The s...

Page 31: ... at the outdoor unit After 3 minutes the compressor will try to restart If the overcurrent condition occurs 3 times in 20 minutes the system will lock out and a code will be indicated at the outdoor unit It will be necessary to remove power to the system to reset the lock out condition The frequency of the compressor may change depending on the current draw at start up Refer to the chart and curre...

Page 32: ...SEQUENCE OF OPERATION PAGE 32 ...

Page 33: ...lation of the Indoor Unit 35 35 36 36 Step 3 Installation of the Outdoor Unit 36 36 36 Step 4 Interconnecting the Indoor and Outdoor Units 37 Piping 37 38 38 System Evacuation 38 Step 6 Charging 39 39 System Test 39 39 Section 7 Explaining Operation to the End User 40 40 Section 9 Seacoast Application 41 ...

Page 34: ...than 6 feet The models adopt HFC free refrigerant R410A more than 4in more than 4in more than 4in more than 4in more than 4in more than 24in more than 6in A G Arrangement of piping directions Rear left Left Rear right Right Below G Attention must be paid to the pitch of drain hose Z Dimensions inches Model Unit inch 5 1 2 5 1 8 24 3 4 5 1 8 14 5 1 16 26 5 1 16 15 3 4 5 1 2 19 5 8 10 1 16 1U09TE1VH...

Page 35: ... left rear or right rear installation 2 5 Step 2 5A 2 5B Measure and mark the location where the piping hole is to be drilled 2 6 Step 2 6 Drill the piping hole using a hole saw of the correct diameter Angle the drill with a downward pitch to the outside wall so that the outside hole will be lower than the inside hole giving the hole the proper angle for condensate drainage 2 7 Step 2 7 inside wal...

Page 36: ...it do so prior to attaching the refrigerant lines and wiring Step 3 2 Step 3 1 Mounting the Indoor Unit Onto the Wall Plate Electrical Connections for the Indoor Unit 2 11 Step 2 11A 2 11B To make the electrical connections for the indoor unit two cover plates must be removed Raise the front cover to access the screws to remove these covers 2 13 Step 2 13 Access the four conductor cable through th...

Page 37: ...g The standard lineset length is 25ft If the installation length is oz ft for the 9K 12K 18K and 24K model Illustr ation 4 to chart 4 1 Step 4 1 Refrigerant piping connections for the mini split system are use caution to prevent dirt or debris from entering the tubing Remember to place the nut on the pipe before creating the 4 2 Step 4 2 To join the line set to the service valve directly align the...

Page 38: ...oceed to evacuate the system Step 5 1 Step 5 3 Step 5 2 Step 5 4A Step 5 5A Step 5 6 Step 5 4B Step 5 5B Illustration 5 Leak Test System Evacuation Step 5 Leak Test and Evacuation 5 2 Step 5 2 Attach a manifold gauge micron gauge and vacuum pump Illustration 5 Evacuate the system to 350 microns Close the vacuum pump valve and check the micron gauge If the gauge rises above 500 microns in 60 second...

Page 39: ...he atmosphere Refrigerant type R410A GWP value 1975 GWP global warming potential label supplied with the product product charging port e g onto the inside of the stop valve cover Kyoto Protocol B factory refrigerant charge of the product see unit name plate D total refrigerant charge E outdoor unit F refrigerant cylinder and manifold for charging Refrigerant Charge Label System Test Check Items fo...

Page 40: ...5 60 1 115 60 1 208 230 60 1 208 230 60 1 Compressor Type Maximum Fuse Size A 20 20 20 25 Minimum Circuit Amp A 18 18 17 19 Outdoor Fan Speed RPM 850 850 800 800 DC Inverter Driven Rotary Model Name Cooling Operating Range Heating Outdoor Noise Level dB 47 50 56 53 Dimension Height in mm 21 1 4 540 21 1 4 540 27 7 16 697 30 762 Dimension Width in mm 30 11 16 780 30 11 16 780 35 890 36 3 16 920 Dim...

Page 41: ...LISH Section 9 Seacoast Application ODU ODU Sea breeze Sea ODU Sea breeze Sea ODU Sea breeze Sea Protection walls ODU T G t r water ro r c e o t s ro w c c t e wall o o G ZZ _ t ro w or e t o c o ro w c M G r t o r ow c c o c ...

Page 42: ...INSTALLATION PAGE 42 ENGLISH This page intentionally left blank ...

Page 43: ... e r u t a r e p m e T e g r a h c s i D r o f n o i t c e t o r P t a e h r e v O Outdoor Unit Display 0 5 LED1 Flashes 8 Times 0 5 Communication Fault Between Indoor and Outdoor Units 0 5 0 5 y a l p s i D t i n U r o o d n I E7 0 5 Outdoor Unit Display 0 5 LED1 Flashes 15 Times 0 5 1 5 n o i t c e t e D m s i n o r h c n y S f o s s o L Outdoor Unit Display 1 5 LED1 Flashes 18 or 19 Times 1 5 1...

Page 44: ... motor malfunction Outdoor Malfunction F12 Ƶ ƾ Ƶ 1 Outdoor EEPROM error F1 ƶ ƾ ƾ 2 The protection of IPM F22 ƾ ƾ Ƶ 3 Overcurrent protection of AC electricity for the outdoor model F3 Ƶ ƾ Ƶ 4 Communication fault between the IPM and outdoor PCB F19 Ƶ ƾ ƶ 6 Power voltage is too high or low F4 Ƶ ƾ Ƶ 8 Overheat protection for Discharge temperature F21 ƶ ƶ ƾ 10 Defrost temperature sensor failure F7 Ƶ ƾ ...

Page 45: ...lfunction Indoor Display E14 This is caused by an indoor motor or indoor PCB fault Spare Parts Indoor PCB Indoor motor Change indoor PCB and check if proper operation is restored Fault corrected resume system operation Indoor motor is faulty change indoor motor No Yes ...

Page 46: ...it and turn system on in Cool mode Does the fan motor operate Measure for a voltage of 0 5V between pins 3 and 6 Outdoor motor fault Outdoor PCB fault Re seatthe plug 1 Measure for an approx voltage of 310V between pins 1 and 3 of the motor connector on the PCB 2 Measure for an approx voltage of 15VDC between pins 3 and 4 of the motor connector on the PCB 3 Measure for an approx voltage of 0 6V be...

Page 47: ... SOLVING PAGE 47 ENGLISH IPM Protection Outdoor Display LED1 Flashes 2 Times module Spare Parts refrigerant charge Over current of the Compressor Outdoor Display LED1 Flashes 3 or 24 or 25 Times Spare Parts charge module ...

Page 48: ...ERROR CODES PROBLEM SOLVING PAGE 48 ENGLISH Outdoor Display LED1 Flash 4 Times Spare Parts _ G_ for secure connections G G G X ...

Page 49: ...ERROR CODES PROBLEM SOLVING PAGE 49 ENGLISH Outdoor Display LED1 Flashes 6 Times Spare Parts Z Z G ...

Page 50: ... Discharge Temperature Outdoor Display LED1 Flashes 8 Times Spare Parts G Z Indoor Display Outdoor Display E7 LED1 Flashes 15 Times Spare Parts indoor and outdoor units fastened G are reverse connected LED LED 1 LED 2 Solution ON OFF OFF ON ON OFF ON ON ON OFF OFF OFF ...

Page 51: ... 51 ENGLISH Loss of Synchronism Detection Outdoor Display LED1 Flashes 18 or 19 Times Spare Parts incorrect or has bad connections G Indoor Unit Overload in Heating Mode Outdoor Display LED1 Flashes 18 or 19 Times Spare Parts G charge ...

Page 52: ...e resistance value of the sensor Step 4 Referring to the temperature resistance table for the sensor being checked verify the resistance value corresponds to the temperature checked in step 2 Replace the sensor if the reading is open shorted or outside Step 5 Re seat the plug on the connector at the conclusion of the test Step 1 Disconnect the reversing valve plug from the control board connector ...

Page 53: ...ference only Actual resistance values ma based on model being tested Testing of the following components requires the use of an ohmmeter and temperature probe Temperature probe is used during sensor testing only NOTE When using the test probes probe the back or side contacts of the plug to obtain the reading Do not try to probe the connector end of the plug as this may damage the contacts of the p...

Page 54: ...ERROR CODES PROBLEM SOLVING PAGE 54 ENGLISH Pink Z Y Z Pink Y Step 3 X test Step 1 inaccurate readings Step 2 resistance values Lead Pink Pink G Y Z G G Step 3 X test ...

Page 55: ...rmation Table of Contents Outdoor Board Diagram 56 Outdoor Board Schematic 57 Indoor Board Diagram 61 Indoor Board Schematic 62 Module Board Schematic 64 Room and Pipe Sensor Tables 65 Ambient Defrosting Pipe Sensor Tables 68 Discharging Sensor Tables 72 ...

Page 56: ...H HYHQ DIWHU WKH SOXJ RII RU RXU VDIHW EH VXUH WR ZDLW DW OHDVW PLQXWHV DIWHU SOXJ RII DQG XVH D WHVWHU WR FRQILUP WKH YROWDJH EHWZHHQ FRQQHFWRU 3 DQG 1 LV OHVV WKDQ 9 EHIRUH VWDUW VHUYLFLQJ 1 1 1 287 287 5 RU 3 3 1 1 1 7 203 7 03 6 1625 5267 7 03 6 1625 6 1 0 17 7 03 6 1625 1 68 7 21 7 03 6 1625 4 1 7 03 6 1625 RU 25 5 25 CN50 5 OLQH ᴯᦒ ᕐᔪ 䳴㪓 ᲃ㦹䜝Ӟ 䜝㘰ߜ ࡈ 㚊儈 ᒣ 4 5 н ᒢ 㜦 ঠࡧ 5 2 6 W 287 225 5 1 5 ...

Page 57: ...REFERENCE INFORMATION PAGE 57 ENGLISH Outdoor Board Schematic 9 12K ...

Page 58: ...REFERENCE INFORMATION PAGE 58 Outdoor Board Schematic Outdoor Board Schematic ENGLISH ...

Page 59: ... r u o F E valve White R55 1K R56 1K R57 1K R58 1K R67 1K R72 1K R71 1K R70 1K 5V 1 2 CN33 SW TEST BLUE CX7 104 275V R48 10K XQ Red C11 104 50V R62 10K P2 2SA1037AK R60 10K R61 2K R59 2K FUSE2 T1A 250V W B R53 10K R52 10K R51 10K FUCTION TEST White TEST SS COOL HEAT PC GND 5V R85 10K R66 1K R84 4 7K R68 1K R69 1K N3 2SC2412K N4 2SC2412K White ERROR 1 2 3 CN17 D5 LL4148 D6 LL4148 Yellow Green 1 2 C...

Page 60: ...5 2 2 0 5 1 1 1 0 1 7 7 0 3 6 1 6 2 5 3 3 1 7 0 3 6 1 6 2 5 6 3 2 5 1 1 5 5 a 1 1 5 1 7 5 1 6 2 5 0 5 0 5 1 6 7 1 1 1 7 5 2 1 7 5 2 5 1 0 8 3 2 1 6 7 3 0 2 7 2 5 0 8 6 7 9 1 7 2 2 8 7 2 2 5 8 1 7 1 R WH V 7 KH GR WWH G S D UWV D UH R S WL R QD O 5 5 H G KL WH H O O R Z H O O R Z UH H Q O D FN 5 UR Z Q O X H 1 1 1 0 2 7 2 5 1 1 5 2 1 7 5 2 5 5 2 2 0 5 1 1 1 0 1 7 7 0 3 6 1 6 2 5 3 3 1 7 0 3 6 1 6 2...

Page 61: ...18ES2VHA AW24ES2 Up down stepmotor 1 1 Fan motor 0 86 6 EMERGENCY SWITCH RECEIVER DISPLAY 1 7 9 1 5 1 1 AMBIENT TEMP SENSOR PIPING TEMP SENSOR 1 1 Right stepmotor left stepmotor 1 1 ÿ 1 1 1 5 1 Fresh air 1 1 6 1 Room card 5 1 1 1 1 Wifi 1 Wire controller 1 Ion generator 18 24K ...

Page 62: ...REFERENCE INFORMATION PAGE 62 ENGLISH Indoor Board Schematic 09 12K ...

Page 63: ... 1 N 1 2 3 4 CN002 80 5mm Red Black 4P 5V GND 12V GND 5V C17 0 1uF E1 220uF 25V 105 12V C4 0 1uF E6 220uF 25V 105 White Switch power supply A 1 K 2 C 4 E 3 12V Vin 1 GND 2 Vout 3 5V 15V 1 6 2 3 5 4 7 T001 BCK 6 FE1901H D003 1N5399 D004 1N5399 D001 1N5399 D002 1N5399 0 1uF 275VAC SCK084R72 ZD001 18V 1W ZD002 1N4742A 12V 1W CON002 CON001 CON003 200 10mm Black CON004 200 10mm Red CON005 1 2 3 4 CN001...

Page 64: ... 0 015 5W R 215 10K R S2 0 02 5W R003 4 7K R001 4 7K R002 4 7K R004 4 7K R 006 100 P N C N1 C N5 680U 400V 2 24 20 P N U V W C N2 C N3 C N4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 VUF B VP UN VVF B VWFB WP UP VP1 VN1 WN VNC VN FO CIN VNC VNO PS21964 AT AST PS219A4 ASTX PM1 23 22 21 U V W C008 474 C007 474 C 013 104 C 005 104 C030 471 C029 471 C 201 104 X1 10M R 220 82 R219 1K R 218 82 R217 1K R 00...

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Page 69: ...Y Y Y Z G Y Z Y X Y G Y X YG G Z X YG Z X G YZ Y YY Z Y X Y G G X Y G Y G GG GZ X X Z YG YG X Y Y X Z Y YYY Y X Y X X G X Y G Y G Y G X G G 6 G Z G X G X G YGZ X G X G Y Y Y G X 26 6 X Y Z G Z X G 2 YGZG G GZYG X Z G X Y G Y X Y G G Z G GYZ Z G Y G GY X G Z YG G G X G GY Y 2 G G G G G X G G G Z GY G G Y Y X G GG G GY YZ G Z G Y Z X G G G G YG GG YG X G G 6 G G GG Y Y G Y Y X G Y Y G ZG G GZ Y X Y ...

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