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Description Of The Two Series 96 Operating Modes

CAUTION

: Be sure the controller is firmly “locked” onto the drive end cap assembly.” The four tabs on top of the drive end

cap will allow the clips on the bottom of the controller case to lock onto the end cap tabs. (See detail diagram on page 18; fig.
3.)

MODE 1

TIMER MODE:  Will regenerate based on frequency.  Example:  every 2 days or as specified up to 12 days.  
Time of regeneration can be set.

MODE 2

PATENTED SAVEMATIC - DEMAND DELAYED:  Is based on actual water usage and total capacity of the appliance.  Time
of regeneration can be set.  If total capacity is depleted before set regeneration time, a forced regeneration will occur. 

Note

:  Mode 1 and 2 are equipped with capacity Guard.  This ensures that you do not run out of conditioned water due to

excess water usage.
THE FOLLOWING EXAMPLE takes you through the steps involved for setting the Series 96 SYSTEM CONTROL.   If you
follow these steps, you will set the Series 96 for OPERATING MODE 2, DEMAND DELAYED operation.  Mode 1 uses a
similar procedure.  It is necessary to enter the “SERVICE SETTINGS” first, followed by the “CUSTOMER SETTINGS”.
Press and hold the SELECT and DISPLAY buttons simultaneously for 5 seconds.  The display will show:  

Set Language ENG

.

Release both buttons.

1.00

Push the DISPLAY button to step to the next parameter.  The display will show:  

Units ENG

1.00a

Push the CHANGE button to toggle English/metric units of measure.  
For this example, set to:  

Units ENG

.

2.00

Push the DISPLAY button to step to the next parameter.  The display will show:  

Soft.V.#1.07

.  

This parameter may not be set. 

3.00

Push the DISPLAY button to step to the next parameter.  The display will show:  

Mode 2

The “Mode #” is the number 

of the OPERATING MODE for which the systems control is set.  For this example, leave at:  

Mode 2

.

4.00 

Push the DISPLAY button to step to the next parameter.  The display will show:  

Hard. Gr.  040

The 040 is the 

hardness number of the water tested.  This number is to be the actual hardness reading and is not compensated 
for iron.

4.00a

Push and release the SELECT button until the cursor ( _ ) is positioned in the display as follows:  

Hard.  Gr.  040

.  The cursor is now under the “ten” position.

4.00b

Continue pushing the SELECT and CHANGE buttons until the desired hardness number is displayed.  
Example:  

Hard.  Gr.  025

5.0

Push the DISPLAY button to step to the next parameter.  The display will show:  

Iron ppm  00

This parameter is used to calculate a compensated hardness automatically.

5.00a

Push the SELECT and CHANGE buttons until the desired iron number is displayed.  
Example:  

Iron ppm  00

6.00  

Push the DISPLAY button to step to the next parameter.  The display will show:  

Mang.  ppm  00

6.00a   Push the SELECT and CHANGE buttons until the desired manganese number is displayed.  

Example:  

Mang.  ppm  00

6.00b   Push the DISPLAY button to step to the next parameter.  The display will show: 

SALT = Sodium. WARNING!

When iron and/or manganese is present in the water supply, we do not 

recommend using potassium chloride as a regenerant.  Iron and/or manganese bacteria may develop and 
foul the conditioning media and may void the warranty.

6.00c   Push the SELECT and CHANGE buttons until the desired regenerant is selected.  

EXAMPLE:  

Salt = Sodium

.

Series 96 Owner’s Manual

10

Summary of Contents for 96MM

Page 1: ...Series 96 Owner s Manual REV 2 0...

Page 2: ...MENTS HOW AND WHEN TO USE THE BYPASS 14 TROUBLESHOOTING 15 PARTS DIAGRAMS 17 Brine Valve Elbow Installation 32 Brine Cabinet Data 33 CYCLE SETTINGS 34 EQUIPMENT SPECIFICATIONS 35 WARRANTY 36 Page Inst...

Page 3: ...lved minerals are calcium and magnesium the water is said to be hard Hard water often also contains traces of dissolved iron dirt and sediment particles Although hard water is not harmful to drink it...

Page 4: ...um chloride you must select the potassium option during the programming of the controller We do not recommend the use of Potassium Chloride when iron is present in the raw water supply Disinfection Th...

Page 5: ...ur water conditions and the number of people in your family If your electricity is out longer than 17 hours please reset time of day All other settings will be maintained For information on programmin...

Page 6: ...sed through this product has a compensated hardness of more than 90 grains per gallon or contains bacteria iron bacteria tannins algae oil acid salt or other unusual substances special equipment must...

Page 7: ...96 Building Codes All installations must conform to local plumbing and electrical codes Minimum Inlet Pipe Size Well water recommended minimum inlet pipe size 3 4 I D 19 mm Municipal water recommended...

Page 8: ...waste water In placing the Series 96 consider the following Install the Series 96 ahead of the water heater to prevent build up of hard water deposits in the water heater This placement will maintain...

Page 9: ...ss soldering flux air or any other foreign material 9 Close the faucet and check for leaks If leaks are found turn off the main water supply and open the nearest cold water faucet to depressurize the...

Page 10: ...enerate when it reaches the REG TIME Also as a safety feature if the appliance s capacity is exceeded a demand immediate regeneration will occur This way a family should never run out of soft water an...

Page 11: ...n to move cursor one digit to the right of parameter that can be set When cursor is at extreme right position press again to reset cursor to extreme left position DISPLAY FUNCTION When pressed and hel...

Page 12: ...arameter The display will show Soft V 1 07 This parameter may not be set 3 00 Push the DISPLAY button to step to the next parameter The display will show Mode 2 The Mode is the number of the OPERATING...

Page 13: ...9 00a Push the CHANGE button to toggle parameter value from No to Yes In this example set to 96hr Regen No 10 00 Push the DISPLAY button to step to the next parameter The display will show Backwash 1...

Page 14: ...ample set to Turbine Test NO 15 00 Push the DISPLAY button to step to the next parameter The display will show Reg Tonight NO This parameter if set to YES will force a regeneration at the next set reg...

Page 15: ...ple 11 00 AM or 05 00 PM 2 00 Push the DISPLAY button to step to the next parameter The display will show Reg Time 02 00 AM This parameter is to be set for the desired time a normally scheduled regene...

Page 16: ...preference over a period of time WHEN HOW TO USE THE BYPASS VALVE The bypass valve is intended to provide isolation of the Series 96 appliance in the event of a system malfunc tion leak or if the use...

Page 17: ...ms an empty space between the water and salt To test use a blunt object like a broom handle Push the handle into the salt to dislodge the salt bridge No soft water The plumbing bypass valve is in the...

Page 18: ...g 8 Excess water in brine tank Restricted frozen or pinched drain line See Fig 1 Remove restriction thaw or straighten drain line Plugged brine line brine line flow control or air check See Fig 9 11 C...

Page 19: ...1 1 54501 Media Cabinet Cover Assembly 2 2 90837 Bypass Nut Gasket 3 2 90254 1 or Copper Adapter 2 90256 PVC Adapter optional 2 90258 1 Copper Adapter optional 4 2 90251 Bypass Nut 5 1 CO700A Cabinet...

Page 20: ...SERIES 96 BRINE TANK ASSEMBLY Series 96 Owner s Manual 18 For brine tank information on water depth and salt usage see page 34 Figure 4...

Page 21: ...2 93870 4 Screw 3 90614 1 Drain End Cap Assembly 4 93808 2 O Ring 5 93835 2 Sleeve 6 93838 2 O Ring 7 90615 94 1 Bypass Assembly 8 93833 1 Cord Clip 9 90828 1 O Ring 10 not used 11 95301T JG 1 Drive...

Page 22: ...opening The gasket seals at its outer edges and between the inlet screen and nozzle opening These areas must be free of defects such as tearsor pits and be free of debris 3 93221 1 Injector Nozzle Cre...

Page 23: ...together and seals the assembly to the Main Valve Body 6 90807 4 Injector Screw These four machine screws should be tightened evenly and snug 7 93810 1 Injector Screen Acts as a pre filter to keep deb...

Page 24: ...27 O Ring 8 1 90246 Bypass Housing 9 1 90616 Bypass Piston Assembly 10 1 90218 Bypass Piston Drive Shaft 11 1 90803 O Ring NO QTY PART NO DESCRIPTION 12 1 90263 Bypass Endcap right 13 1 90828 O Ring 1...

Page 25: ...e in the End Cap This groove must be free of defects such as pits or scratches and also free of debris When assembling the End Cap to the Housing care should be taken to make sure that the O ring stay...

Page 26: ...k wafer Hall Effect Sensor to the controller board must not be severely bent folded over cut or broken Care should be taken when putting the Sensor into the Sensor Housing The spring flap below the Se...

Page 27: ...2 1 90217 Drive Motor 3 2 93891 Hex Nut 4 1 93238 Drive Gear 5 2 90809 Screw 6 1 93219 Piston Slide Cam Cover 7 1 93217 Piston Slide Cam 8 1 93583 Drive End Cap 9 1 93216 Piston Slide 10 2 90818 Screw...

Page 28: ...freely before the Drive Motor is assembled 93219 1 Piston Slide Cam The cover secures the Piston Slide Cam Part No 93217 in place and acts as a Cover bushing for the Cam Shaft 95521 1 Magnet Disc The...

Page 29: ...Figure 9 NO QTY PART NO DESCRIPTION 1 1 93620 Piston Assembly includes O Ring Spring 2 1 90821 O Ring 3 1 93260 Housing 4 1 93254 Quad Ring Retainer 5 1 90843 5 gpm Flow Control 6 1 93805 O Ring 7 1 9...

Page 30: ...ressure insert the Cap CAUTION the 3 8 locking ring 9 must be installed to prevent air from being drawn into the appliance during brine rinse 93620 1 Brine Piston The Piston should have an O Ring on t...

Page 31: ...seal areas are kept clean and free of debris Also both O rings should be in the proper locations one under the flange and one in the groove Do not overtighten the Fill Plug when assembling When the fl...

Page 32: ...lus or minus 10 backwash flow rate at varying H2086 3 0 Control Button pressures Care should be taken when replacing Drain Line Flow Control Buttons to ensure that the correct rate is being used for a...

Page 33: ...SERIES 96 SAFETY SHUTOFF ASSEMBLY Series 96 Owner s Manual 31 Figure 11...

Page 34: ...sleeve are a 3 piece assembly that can come apart if removed from the elbow body Parts must be re assembled exactly as shown to function properly When connecting the 3 8 polytube it is first necessary...

Page 35: ...hs correlate to the amount of salt used per regeneration SALT lbs DEPTH inches 1 0 5 3 4 3 0 8 7 8 6 0 11 7 8 9 0 15 3 8 To maintain peak performance of your appliance it is recommended that you inspe...

Page 36: ...ing Service Setting English Unit Hardness Setting Number ______ Iron ppm clear water Capacity in Grains 24 480 Backwash 1 minute 03 0 Brine Rinse minute 30 0 Backwash 2 minute 01 0 96 Hour Regeneratio...

Page 37: ...gpm at 10 psi pressure drop 30 2 lpm at 68 9 kPa pressure drop Minimum water temperature 40 F 6 C Maximum water temperature 120 F 49 C Min Max ambient temperature 40 F 120 F Plumbing connection 3 4 or...

Page 38: ...tains bacterial iron algae sulphur tannins organic matter or other unusual substances then unless the system is represented as being capable of handling these substances in the system specifications o...

Page 39: ...Series 96 Owner s Manual 37...

Page 40: ...ng as the unit is softening the water Test product water every 12 months with the hardness test strips to check for proper functioning Hague Quality Water International 4343 S Hamilton Rd Groveport OH...

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