background image

- 17 - 

11.2 -

 

Blade

 

and cut diagnosis 

 
FAULT PROBABLE 

CAUSE REMEDY 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

TOOTH BREAKAGE 
 

 

 

 

Too

 

fast

 

advance 

 

 

 

Wrong

 

cutting

 

speed 

 

 

 

 

 

Wrong

 

tooth

 

pitch 

 

 

 

Chips

 

sticking

 

onto

 

teeth

 

and

 

in

 

the 

gullets

 

or

 

material

 

that

 

gums 

 

 

 

 

Defects

 

on

 

the

 

material

 

or

 

material

 

too 

hard 

 

 

 

 

 

 

 

 

 

 

 

Ineffective

 

gripping

 

of

 

the

 

part

 

in

 

the 

vise 

 

The

 

blade

 

gets

 

stuck

 

in

 

the

 

material 

 

 

Starting

 

cut

 

on

 

sharp

 

or

 

irregular

 

section

 

bars 

 

Poor

 

quality

 

blade 

 

Previously

 

broken

 

tooth

 

left

 

in

 

the

 

cut 

 

Cutting

 

resumed

 

on

 

a groove

 

made 

previously 

 

Vibrations 

 

Wrong

 

tooth

 

pitch

 

or

 

shape 

 

 

 

 

 

Insufficient

 

lubricating,

 

refrigerant,

 

or 

wrong

 

emulsion 

 

 

 

 

Teeth

 

positioned

 

in

 

the

 

direction

 

opposite

 

the

 

cutting

 

direction 

Decrease

 

advance,

 

exerting

 

less

 

cutting pressure.

 

Adjust

 

the

 

braking

 

device. 

 

Change

 

speed

 

and/or

 

type

 

of

 

blade. 

See

 

chapter

 

on

 "Material 

classification and blade selection"

,

 

in

 

the

 

section 

Blade

 

selection

 

table

 

according

 

to

 

cutting and

 

feed

 

speed. 

 

Choose

 

a suitable

 

blade.

 

See

 

Chapter 

"Material classification and blade 
selection"

 

Check

 

for

 

clogging

 

of

 

coolant

 

drain 

holes

 

on

 

the

 

blade-guide

 

blocks

 

and

 

that flow

 

is

 

plentiful

 

in

 

order

 

to

 

facilitate

 

the removal

 

of

 

chips

 

from

 

the

 

blade. 

 

Material

 

surfaces

 

can

 

be

 

oxidized

 

or

 

covered

 

with

 

impurities

 

making

 

them,

 

at

 

the beginning

 

of

 

the

 

cut,

 

harder

 

that

 

the

 

blade itself,

 

or

 

have

 

hardened

 

areas

 

or

 

inclusions

 

inside

 

the

 

section

 

due

 

to

 

productive

 

agents

 

used

 

such

 

as

 

casting

 

sand, welding

 

wastes, etc.

 

Avoid

 

cutting

 

these materials

 

or

 

in

 

a

 

situation a cut has to be made use

 

extreme

 

care,

 

cleaning

 

and

 

remove 

any

 

such

 

impurities

 

as

 

quickly

 

as

 

possible. 

 

Check

 

the

 

gripping

 

of

 

the

 

part. 

 

 

Reduce

 

feed

 

and

 

exert

 

less

 

cutting

 

pressure. 

 

Pay

 

more

 

attention

 

when

 

you

 

start

 

cutting. 

 

Use

 

a superior

 

quality

 

blade. 

 

Accurately

 

remove

 

all

 

the

 

parts

 

left

 

in. 

 

Make

 

the

 

cut

 

elsewhere

,

 

turning

 

the

 

part. 

 

Check

 

gripping

 

of

 

the

 

part. 

 

Replace

 

blade

 

with

 

a more

 

suitable

 

one. See

 "Material classification 

and blade selection" 

in

 

the

 

Blade

 

Types

 

section.  Adjust

 

blade

 

guide

 

pads. 

 

Check

 

level

 

of

 

liquid

 

in

 

the

 

tank.

 

Increase the

 

flow

 

of

 

lubricating

 

refrigerant,

 

checking

 

that

 

the

 

hole

 

and

 

the

 

liquid

 

outlet

 

pipe are

 

not

 

blocked.  

Check

 

the

 

emulsion

 

percentage. 

 

Turn

 

teeth

 

to

 

correct

 

direction. 

18

Instruction Manual for EB-270DSA (B066)

31/03/2016

Summary of Contents for EB-270DSA

Page 1: ...INSTRUCTION MANUAL EB 270DSA Swivel Head Metal Cutting Band Saw 415V 260 x 100mm W x H Rectangle B066 1 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Page 2: ...ACHINE 5 1 Blade tension assembly 7 5 2 Adjusting the blade guide 7 5 3 Saw frame return stroke limiting device 7 5 4 Changing the blade 8 5 5 Adjusting the blade to the flywheels 8 5 6 Replacing saw frame return spring 8 Chapter 6 ROUTINE AND SPECIAL MAINTENANCE 6 1 Daily maintenance 9 6 2 Weekly maintenance 9 6 3 Monthly maintenance 9 6 4 Six monthly maintenance 9 6 5 Maintenance of other machin...

Page 3: ...rformed in a well lit area or where there is sufficient light from extra sources so as to avoid the risk of even slight accidents 1 2 The electrical equipment according to European Standard CENELEC EN 60 204 1 which assimilates with some integrating modifications the publication IEC 204 1 1992 The electrical equipment ensures protection against electric shock as a result of direct or indirect cont...

Page 4: ...oration and or obsolescence General rules If the machine is to be permanently demolished and or scrapped divide the material to be disposed of according to type and composition as follows 1 Cast iron or ferrous materials composed of metal alone are secondary raw materials so they may be taken to an iron foundry for re smelting after having removed the contents classified in point 3 2 Electrical co...

Page 5: ...light 17 Foot pad operation indicator light 3 3 Vise adjustment Clamping the Work Piece Place work piece between the jaws Use the hand wheel to close the vise jaw For multiple cuts of a same size material leave a small gap between the work piece and vise jaw Push cycle start button F The vise will automatically clamp the work piece while going through the operation cycle When the operation cycle i...

Page 6: ...er indicator light 1 is on it means the voltages are okay Select the cutting speed on switch A Note While selecting the cutting speed indicator light will blink Press hydraulic flow control start switch G Note If the hydraulic flow control fails to activate then switch C D and F cannot operate Indicator light 7 will blink if any are pressed indicating that start switch G has failed to activate Che...

Page 7: ...chine has gone out of order 1 Indicator light 14 indicates the emergency button is pressed Indicator light 16 indicates the emergency button on foot pad is pressed 2 Indicator light 13 indicates the band saw blade has broken 3 Indicator light 10 indicates the blade cover is open 4 Indicator light 12 indicates the motor has overloaded 5 Indicator light 15 indicates the hydraulic motor has overloade...

Page 8: ...e carried out as follows Note the position for pad A and bearing F are fixed and cannot be adjusted Loosen screw C nut D and setscrew D to widening the passage between the pads A and B Loosen the nut G and setscrew G and rotate the shaft screw E with a flat head screwdriver to widen the passage between the bearings E and F To mount the new blade adjust the pad B to the blade then loosen the setscr...

Page 9: ...ill ride away from the flange If the blade rides away too far then it will come off After the adjustment is finished fasten the hex nut screws in this order A B and C Checking the adjustment of the blade Use a strip of scrap paper and slide it between the blade and the flywheel while it is running if the paper is cut then the blade is riding too close to the flange Re adjust if you notice that the...

Page 10: ... 6 Oils for lubricating coolant Considering the vast range of products on the market the user can choose the one most suited to their own requirements using as reference the type SHELL LUTEM OIL ECO THE MINIMUM PERCENTAGE OF OIL DILUTED IN WATER IS 8 10 6 7 Oil disposal The disposal of these products is controlled by strict regulations Please see the Chapter on Machine dimensions Transport Install...

Page 11: ...terials The table above lists the characteristics of the materials to be cut So as to choose the right tool to use 8 2 Selecting blade First of all the pitch of the teeth must be chosen in other words the number of teeth per inch 25 4 mm suitable for the material to be cut according to these criteria Parts with a thin and or variable section such as profiles pipes and plate need close toothing so ...

Page 12: ...are classified in M2 M42 M51 and differ from each other because of their major hardness due to the increasing percentage of Cobalt Cc and molybdenum Mo contained in the metal alloy 8 7 Blade type They differ essentially in their constructive characteristics such as Shape and cutting angle of tooth Pitch Set Shape and angle of tooth REGULAR TOOTH Oº rake and constant pitch Most common form for tran...

Page 13: ...th and it is used for extremely thin materials less than 1mm ALTERNATE SET INDIVIDUAL TEETH Cutting teeth right and left This set is used for the cutting of nonferrous soft materials plastics and wood 9 NOISE TESTS The test was held under environmental noise levels of 65db Noise measurements with the machine operating unload was 71db Noise level during the cutting of mild carbon steel was 73db NOT...

Page 14: ... 13 10 WIRING DIAGRAMS 14 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Page 15: ... 14 15 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Page 16: ...tion points of the safety limit switches at their locations on the machine for normal condition refer to the wire diagram No WT M3 C 01 connection wire No 4 5 6 7 8 19 and 20 2 Hydraulic pump Failure a Check on hydraulic motor M1 and see if it works b Check the pump for normal condition c Check AC contactor K1 for normal condition or over load FS1 d Check the distributor board for voltage flow to ...

Page 17: ...roperly located and closed b Check the limit switches for normal condition Check the connection for wire No 61 and 68 10 Motor M1 M2 Over loaded indicator light blinking a Check the motor loading for normal condition neither over loaded or short circuited b Check the wire connections for normal condition Check the connection points for wire No 61 and 70 on FS1 No 61 69 on FS2 11 Saw bow Up Down Li...

Page 18: ...ant drain holes on the blade guide blocks and that flow is plentiful in order to facilitate the removal of chips from the blade Material surfaces can be oxidized or covered with impurities making them at the beginning of the cut harder that the blade itself or have hardened areas or inclusions inside the section due to productive agents used such as casting sand welding wastes etc Avoid cutting th...

Page 19: ... such impurities as quickly as possible Check level of liquid in the tank Increase the flow of lubricating coolant checking that the coolant nozzle and pipe are not blocked Check the emulsion percentage BLADE BREAKAGE Faulty welding of blade Too fast advance Wrong cutting speed Wrong tooth pitch Ineffective gripping of the part in the vice Blade touching material at beginning of cut Remedy The wel...

Page 20: ... Tight or slackened blade guide bearings Replace them Adjust them see Chapter Machine adjustments in Blade guide section CUTS OFF THE STRAIGHT Blade not parallel as to the counter service Blade not perpendicular due to the excessive play between the guide pads and maladjustment of the blocks Too fast advance Worn out blade Wrong tooth pitch Check fastenings of the blade guide blocks as to the coun...

Page 21: ...ade or with chipped and or broken teeth Wrong tooth pitch Blade guide block too far from material to be cut Insufficient lubricating coolant or wrong emulsion Decrease advance exerting less cutting pressure Adjust the braking device Use a superior quality blade Replace it Blade used probably has too large teeth use one with more teeth see Material classification and blade selection in the Blade Ty...

Page 22: ... 13mm 1 64 Hex Socket Cap Screw M10x35 1 23 Hose 5 16 x235cm 1 64 1 Spring Washer M10 1 23 1 Hose 1 x45cm 1 65 Shaft Nut 1 24 Coolant and Chip Tray 1 65 1 Oil Seal 1 24 1 Block Plate 1 65 3 Disk 1 25 Mounting Bracket 2 65 4 Spring Washer M8 4 26 Spring Washer M10 4 65 5 Hex Socket Cap Screw M8x30 4 27 Hex Socket Cap Screw M10x20 4 66A Shaft 1 28 Washer M10 4 68 Swivel Arm 1 29 Hex Cap Bolt M10x20 ...

Page 23: ...ydraulic Cylinder Arm 1 117 3 Bushing 1 172 Bushing 2 118 Set Screw M8x10 1 173 Hex Socket Cap Screw M12x20 2 120 Vise Seat 1 174A Limit Switch Plate 1 122 Vise Setting Plate 1 175 Spring Washer M8 4 123 Hex Socket Cap Screw M10x35 2 176 Nut M8 4 124 Washer 3 4 x37x3 1 177 Spring Washer M6 2 125 Lock Lever Device 1 178 Hex Socket Cap Screw M6x12 2 127 Handle 1 179 Limit Switch 2 128 Setting Plate ...

Page 24: ...ex Cap Bolt M6x12 2 222 Handle 2 285 Washer M6 2 223 Handle Wheel 1 326A Flow Control 1 223 1 Thrust Bearing 51103 1 327A Hose 2 5 meters 1 223 2 Blade Tension Gauge 1 328A Hose 2 0 meters 1 223 3 Plate 1 329A Hose 2 0 meters 1 224 Special Spring Washer 10 330A Hose 2 0 meters 1 225 Tension Shaft 1 331A Hose 1 5 meters 1 229 Plate 1 332A Manifold 1 230 Hex Socket Cap Screw M6x12 2 333A Motor 1 230...

Page 25: ... 24 25 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Page 26: ... 25 26 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Page 27: ... 26 27 Instruction Manual for EB 270DSA B066 31 03 2016 ...

Page 28: ... 27 28 Instruction Manual for EB 270DSA B066 31 03 2016 ...

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