Hafco Woodmaster BP-430A Operation Manual Download Page 1

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OPERATION MANUAL

Edition No : BP-430A,480A-1
Date of Issue : 11/2020

Models

BP-430A BP-480A

Order Code W4330, Order Code W4340

WOOD BAND SAW

Summary of Contents for BP-430A

Page 1: ...OPERATION MANUAL Edition No BP 430A 480A 1 Date of Issue 11 2020 Models BP 430A BP 480A Order Code W4330 Order Code W4340 WOOD BAND SAW ...

Page 2: ...D SAW MACHINE MODEL NO SERIAL NO DATE OF MANF NOTE This manual is only for your reference Owing to the continuous improvement of the HAFCO machines changes may be made at any time without obligation or notice Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine Distributed by WWW MACHINERYHOUSE CO NZ MACHINE DETAILS ...

Page 3: ...reparation 11 4 4 Lifting Instructions 11 4 5 Anchoring To The Floor 12 4 6 Machine Leveling 12 4 7 Assembly 13 4 8 Tensioning The Blade 15 4 9 Blade Tracking 16 4 10 Table Stop Calibration 17 4 11 Test Run 17 5 OPERATION 5 1 Operation Overview 18 5 2 Blade Information 19 5 3 Changing The Blade 20 5 4 Adjusting The Speed 20 5 5 Tilting The Table 21 5 6 Adjusting Support Bearings 22 5 7 Blade Guide...

Page 4: ... 10 10 Table Tilt Right deg 45 45 Saw Blade Speed m m 488 1010 488 1010 Motor Power kW hp 1 5 2 1 5 2 Voltage Amperage V amp 240 10 240 10 Blade Code Suits W433A W433B W433C W434A W434B Blade Size L x W x T mm 3340 x 12 x 0 80 3630 x 19 x 0 80 Blade Width Range mm 6 25 6 25 Dust Chute Diameter Ø mm 100 100 Floor Space W x D x H mm 850 x 830 x 1860 915 x 762 x 1980 Shipping Dimensions L x W x H mm ...

Page 5: ...s manual A Upper Wheel Cover I Top Wheel Adjuster B Lifting Point J Blade Tension Adjuster C Guide Post Hand Wheel K Fence D Upper Ball Bearing Guide L Table Tilt Adjuster E Table M Motor F Dust Ports N Fence Position Lock G Upper Bearing Support Lock O ON OFF Buttons H Quick Change Blade Lever P Blade Tension Window Q Tracking Window A B C D E F G H I J K L M N O P Q ...

Page 6: ...S Exposure to the dust created by power sanding sawing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust Some examples of these chemicals are q Lead from lead based paints q Crystalline silica from bricks cement and...

Page 7: ...ting blades and machine controls can be seen clearly Position or shade lighting sources so that they do not shine in the operator s eyes or cause any glare and reflections Ensure that the floor space around the equipment is sufficient to enable you to machine the size of work piece being processed safely without bumping into other workers or equipment Woodworking machines should be fitted with eff...

Page 8: ...s back or neck resulting from repetitive motion awkward posture extended lifting and pressure grip OTHER HAZARDS Slips and falls from and around machinery during maintenance Unstable equipment that is not secured against falling over Safe access to from machines access egress Fire or explosion Pressure injection injuries from the release of fluids and gases under high pressure Electrical Hazards s...

Page 9: ...the saw 7 Faulty equipment must not be used Immediately report suspect machinery OPERATIONAL SAFETY CHECKS NOTE Keep your fingers off the line of the cut at all times 1 Never leave the machine running unattended 2 The work piece should be fed forward evenly and held firmly on the table to ensure effective control during cutting whilst keeping hands in a safe position 3 Use a push stick when feedin...

Page 10: ...nnected to an undersized circuit or a long extension lead To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements 3 2 FULL LOAD CURRENT RATING Place the machine near an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other...

Page 11: ... metal should they come in contact Always follow the manufacturer s instructions when using any type of cleaning product 4 2 CLEAN UP 4 3 SITE PREPARATION When selecting the site for the machine consider the largest size of workpiece that will be processed through the machine and provide enough space around the machine for operat ing the machine safely Consideration should be given to the installa...

Page 12: ...osen the hold down bolts and place a level on the surface of the working table Metal shims need to be placed under corner of the base of the machine until level Once level then tighten the hold down bolts Fig 4 3 NOTE The machine must not rest on supports other than those defined in Fig 4 3 4 6 MACHINE LEVELLING Metal Shim Hold Down Bolt Fig 4 3 Fig 4 1 An eye bolt lifting point has been provided ...

Page 13: ...ver to the left Fig 4 5 2 Adjust the upper and lower blade guides so that the blade is free to move 3 Once the blade is removed with the help of another person lift the table on to the trunnion support bracket and secure it with the four M8 x 16mm bolts and M8 flat and spring washers Fig 4 6 4 Remove the table insert and the table pin and slide the blade through the table slot making sure that the...

Page 14: ...against the fence pivot block to secure the handle Fig 4 10 4 Adjust the rail pad screw on the back end of the fence to and check that the fence locks at both ends Fig 4 11 NOTE The fence upright can be fitted in the low or in the high position depending on the workpiece being worked Fig 4 10 Lock Nut Fig 4 11 CONNECTING THE DUST HOSE Fit the 4 dust hose over the dust port and secure it in place w...

Page 15: ...he guide blocks have any contact with the blade 5 Check the tension by pushing with a finger against the side of the blade halfway between table and upper guide the blade should flex approximately 6mm 6 Turn the band saw ON and very slowly release the tension one quarter of a turn at a time When you see the band saw blade start to flutter stop decreasing the tension 7 Now slowly increase the tensi...

Page 16: ...heel creating a lac eration hazard Be careful when turning the wheels by hand 5 Turn the upper wheel by hand around two to three times to see how the blade is tracking 6 Loosen the lock lever Fig 4 17 so that the blade tracking knob can rotate 7 Manually rotate the upper wheel taking care not to touch the blade At the same time turn the adjusting knob Fig 4 17 clockwise or anticlock wise until the...

Page 17: ...investigated and corrected before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 6 Turn the machine OFF 4 10 TABLE STOP CALIBRATION After tilting the table the adjustable positive stop allows the table to be reset 90 to the blade To set the positive stop 1 DISCONNECT BAND SAW FROM POWER 2 Adjust the blade tension see Page ...

Page 18: ... Fig 5 2 Guide Post Adjustment Knob Raises and lowers the blade guide post Fig 5 3 Guide Post Locking Knob Locks the blade guide post Fig 5 3 ON OFF Switch Starts and stops the blade motor Fig 5 4 Mitre Gauge Lock Handle Locks the mitre gauge at the current setting Fig 5 5 Fence Lock Lever Locks the fence at its current position Fig 5 5 Blade Tension Hand Wheel Blade Tension Quick Release Guide Po...

Page 19: ...n to blade selection Blade width dictates the largest and smallest curve that can be cut as well as how accurately it can cut a straight line Curve Cutting View the chart in Fig 5 6 to determine the correct blade width for curve cutting Determine the small est radius curve that will be cut on the work piece and use the corresponding blade width Fig 5 6 Straight Cutting Use the largest width blade ...

Page 20: ...ll not point downward in any orientation the blade is inside out Put on leather gloves and remove the blade and twist it right side out 8 Slip the blade through the guides and mount it on the upper and lower wheels 9 Tighten the blade tension quick release 10 Apply tension to the blade by turning the tension control knob Rotate the upper wheel slowly by hand as tension is applied to allow the blad...

Page 21: ...Clamp the motor making sure that the V belt has been tensioned correctly NOTE A common speed for the band saw is about one 300 meters per minute Wood can effectively be cut at much higher speeds but you should keep it slower because it s safer Fig 5 11 Fig 5 12 5 5 TILTING THE TABLE WARNING Always be sure that the machine is switched off and unplugged before any adjustment is commenced Loosen the ...

Page 22: ... illustrated in Fig 5 15 6 Repeat Steps 4 6 for the lower support bearings 4 5 BLADE GUIDE ADJUSTMENTS The blade guides consist of an upper and lower set of ball bearings that provide side to side support to help keep the blade straight while cutting The blade guides are designed to be adjusted side to side 1 Make sure that the blade is tracking properly and that it is correctly tensioned 2 DISCON...

Page 23: ... V belt slipping 6 Blade is slipping on wheels 7 Motor bearings are at fault 8 Motor has overheated 9 Motor is at fault 1 Use wood with correct moisture content without glues and little pitch resins 2 Decrease processing speed 3 Ensure all hot lines have correct voltage on all phase 4 Repair replace 5 Replace bad V belt align pulleys and re tension 6 Adjust blade tracking and tension 7 Test by rot...

Page 24: ...fast feed rate a dull blade or improper tension 6 2 WHEEL ALIGNMENT Wheel alignment is one of the most important issues to ensure the best performance from your band saw Over time vibration and wandering blades cause tyre wear This can be considerably reduced when the wheels are properly aligned The procedure is as follows 1 Remove the fence and table then open both the wheel covers 2 Make sure th...

Page 25: ...ction covers the spare parts diagrams and lists that were current at the time this manual was originally printed Due to continuous improvements of the machine changes may be made at any time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A scanned copy o...

Page 26: ...26 OPERATION MANUAL BP 430A MACHINE SPARE PARTS DIAGRAM ...

Page 27: ...27 OPERATION MANUAL BP 430A MACHINE SPARE PARTS DIAGRAM ...

Page 28: ...2 994301 135002 135003 SF050200 FLAT WASHER NUT PAN HEAD SCREW RING MACHINE BODY NUT SWITCH CORD FLAT WASHER POWER CORD NUT POINTER STEP SCREW UPPER SHAFT SPRING PIN UPPER WHEEL SHAFT HINGE UPPER WHEEL SHAFT BUSHING BALL BEARING UPPER WHEEL RETAINING RING FLAT WASHER HEX SOCKET BOLT SAW BLADE SPRING WASHER HEX SOCKET BOLT TIRE LOWER WHEEL IDLE PULLEY NUT SPRING WASHER SPRING SPRING PIN LOCATE BLOC...

Page 29: ...0000 135013 SS080400 NH081300 HEX SOCKET BOLT FLAT WASHER UPPER WHEEL SLIDING BRACKET HEX SOCKET BOLT RIVET HEX SOCKET BOLT LIMPID PIECE PAN HEAD BOLT W FLANGE DOOR LATCH SWITCH ASM SPRING WASHER FLAT WASHER UPPER WHEEL COVER HEX HEAD BOLT FLAT WASHER BRUSH HEX SOCKET BOLT KNOB NYLON NUT STRAIN RELIEF HEIGHT POINTER NUT HEX HEAD BOLT KNOB SCREW KNOB SCREW LOCATE HANDLE CAM LOCATE BLOCK KNOB LEVER ...

Page 30: ...SR050200 WF051210 135034 135073 LOWER WHEEL SHAFT MOTOR HEX SOCKET BOLT SPRING WASHER MOTOR BRACKET HEX SOCKET HEAD SCREW PLATE PAN HEAD BOLT W FLANGE LOCATE BLOCK KEY HEX HEAD BOLT MOTOR PULLEY V BELT HEX SOCKET BOLT LOWER WHEEL COVER HEX SOCKET BOTTOM HEAD SCREW FLAT WASHER HEX SOCKET BOLT NUT TRUNNION SUPPORT BRACKET ASM SPRING WASHER FLAT WASHER FLAT WASHER SPRING WASHER HEX HEAD BOLT 17 FENCE...

Page 31: ...H080400 WS080000 WF081818 ST039304 136017B 135099 FIBER WASHER SLIDING PLATE UPPER BLADE GUIDE SUPPORT ASM HEX SOCKET BOLT HANDLE WHEEL HEX SOCKET BOLT HEX SOCKET BOTOM HEAD SCREW SPRING WASHER GUIDE BRACKET ASM MITER GAUGE ASS Y SET SCREW BUSHING BUSHING FLAT WASHER WIRE CONECTOR EXTEND TABLE HEX HEAD BOLT SPRING WASHER FLAT WASHER TAPPING SCREW BRAKING SWITCH SWITCH PLATE 4 13x6x1 2 M6x20 M6x20 ...

Page 32: ...32 OPERATION MANUAL BP 430A FENCE SPARE PARTS DIAGRAM ...

Page 33: ... 198077 198074 198006 198005 198003 198002 198018 FENCE AL BRACKET FLAT WASHER PAN HEAD BOLT W FLANGE HEX HEAD BOLT HEX SOCKET BOLT SPRING WASHER NUT SCALE TAPPING SCREW PLUGGED MOVING PLATE GUARD PIECE PAN HEAD BOLT W FLANGE NUT SQUARE TUBE FIXED LUMP HEX SOCKET BOLT CONVEX ADJUST SCREW HANDLE FLAT WASHER SUPPORT TUBE LOCK KNOB SPRING WASHER SHAFT FIXED SHAFT ADJUST BASE FIXED BASE 590 T 3 M6x13 ...

Page 34: ...SR060703 135060 SS060200 SR069400 135057 135053 UPPER BLADE GUIDE SUPPORT BIAS SHAFT RING BALL BEARING HANDLE BUSHING HEX SOCKET BOLT UPPER SPACING SLEEVE SET BOLT HEX SOCKET BOLT UPPER GUIDE SUUPORT BLOCK ADJUST BAR S15 6202ZZ M6x35 M6x10 M6x16 1 2 3 5 2 2 4 BP 430A UPPER GUIDE SPARE PARTS DIAGRAM NOTE SOME INDIVIDUAL PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY ...

Page 35: ...135091 135090 RS150000 BB620202A 136445 SR060703 135060 SS060200 SR069400 135057 135053 UPPER BLADE GUIDE SUPPORT BIAS SHAFT RING BALL BEARING HANDLE BUSHING HEX SOCKET BOLT UPPER SPACING SLEEVE SET BOLT HEX SOCKET BOLT UPPER GUIDE SUUPORT BLOCK ADJUST BAR S15 6202ZZ M6x35 M6x10 M6x16 1 2 3 5 2 2 4 NOTE SOME INDIVIDUAL PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY ...

Page 36: ...36 OPERATION MANUAL BP 480A MACHINE SPARE PARTS DIAGRAM ...

Page 37: ...37 OPERATION MANUAL BP 480A MACHINE SPARE PARTS DIAGRAM ...

Page 38: ...2 994301 135002 136007 SF050200 FLAT WASHER NUT PAN HEAD SCREW RING MACHINE BODY NUT SWITCH CORD FLAT WASHER POWER CORD NUT POINTER STEP SCREW UPPER SHAFT SPRING PIN UPPER WHEEL SHAFT HINGE UPPER WHEEL SHAFT BUSHING BALL BEARING UPPER WHEEL RETAINING RING FLAT WASHER HEX SOCKET BOLT SAW BLADE SPRING WASHER HEX SOCKET BOLT TIRE LOWER WHEEL IDLE PULLEY NUT SPRING WASHER SPRING SPRING PIN LOCATE BLOC...

Page 39: ...0 135013 SS080400 NH081300 BUSHING HEX SOCKET BOLT FLAT WASHER UPPER WHEEL SLIDING BRACKET HEX SOCKET BOLT RIVET HEX SOCKET BOLT LIMPID PIECE PAN HEAD BOLT W FLANGE DOOR LATCH SWITCH ASM SPRING WASHER FLAT WASHER UPPER WHEEL COVER HEX HEAD BOLT FLAT WASHER BRUSH HEX SOCKET BOLT KNOB NYLON NUT STRAIN RELIEF HEIGHT POINTER NUT HEX HEAD BOLT KNOB SCREW KNOB SCREW LOCATE HANDLE CAM LOCATE BLOCK KNOB L...

Page 40: ...59 SR050200 WF051210 135034 135073 LOWER WHEEL SHAFT MOTOR HEX SOCKET BOLT SPRING WASHER MOTOR BRACKET HEX SOCKET HEAD SCREW PLATE PAN HEAD BOLT W FLANGE LOCATE BLOCK KEY HEX HEAD BOLT MOTOR PULLEY V BELT HEX SOCKET BOLT LOWER WHEEL COVER HEX SOCKET BOTTOM HEAD SCREW FLAT WASHER HEX SOCKET BOLT NUT TRUNNION SUPPORT BRACKET ASM SPRING WASHER FLAT WASHER FLAT WASHER SPRING WASHER HEX HEAD BOLT 19 FE...

Page 41: ...060400 SF050200 612112 WF081820 136019 135127 136017B 135099 FIBER WASHER SLIDING PLATE UPPER BLADE GUIDE SUPPORT ASM HEX SOCKET BOLT HANDLE WHEEL HEX SOCKET BOLT HEX SOCKET BOTOM HEAD SCREW SPRING WASHER GUIDE BRACKET ASM MITER GAUGE ASS Y SET SCREW PAN HEAD BOLT W FLANGE BUSHING FLAT WASHER WIRE CONECTOR TAPPING SCREW BRAKING SWITCH SWITCH PLATE 4 13x6x1 2 M6x20 M6x20 M8x20 M8 M6x20 M5x10 M8x18 ...

Page 42: ...42 OPERATION MANUAL BP 480A FENCE SPARE PARTS DIAGRAM ...

Page 43: ...198078 198074 198006 198005 198003 198002 198022 FENCE AL BRACKET FLAT WASHER PAN HEAD BOLT W FLANGE HEX HEAD BOLT HEX SOCKET BOLT SPRING WASHER NUT SCALE TAPPING SCREW PLUGGED MOVING PLATE GUARD PIECE PAN HEAD BOLT W FLANGE NUT SQUARE TUBE FIXED LUMP HEX SOCKET BOLT CONVEX ADJUST SCREW HANDLE FLAT WASHER SUPPORT TUBE LOCK KNOB SPRING WASHER SHAFT FIXED SHAFT ADJUST BASE FIXED BASE 640 T 3 M6x13 M...

Page 44: ...SR060703 135060 SS060200 SR069400 135057 135053 UPPER BLADE GUIDE SUPPORT BIAS SHAFT RING BALL BEARING HANDLE BUSHING HEX SOCKET BOLT UPPER SPACING SLEEVE SET BOLT HEX SOCKET BOLT UPPER GUIDE SUUPORT BLOCK ADJUST BAR S15 6202ZZ M6x35 M6x10 M6x16 1 2 3 5 2 2 4 BP 480A UPPER GUIDE SPARE PARTS DIAGRAM NOTE SOME INDIVIDUAL PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY ...

Page 45: ...o Part No Description Specification Qty 1 2 3 4 5 6 7 8 9 10 11 135091 135090 RS150000 BB620202A 136445 SR060703 135060 SS060200 SR069400 135057 135053 UPPER BLADE GUIDE SUPPORT BIAS SHAFT RING BALL BEARING HANDLE BUSHING HEX SOCKET BOLT UPPER SPACING SLEEVE SET BOLT HEX SOCKET BOLT UPPER GUIDE SUUPORT BLOCK ADJUST BAR S15 6202ZZ M6x35 M6x10 M6x16 1 2 3 5 2 2 4 ...

Page 46: ...46 OPERATION MANUAL ELECTRICAL DRAWING ...

Page 47: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Page 48: ...from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 12 Workpiece Handling Never hold small workpieces with your fingers during a cut Always support feed the workpiece with push stick table support vice or some sort of clamping fixture 13 Hearing protection and hazards Always wear hearing protection as noise genera...

Page 49: ... before starting machine A C HIGH Risk Control Strategies Recommended for Purchase Buyer User Ensure bandsaw is on level ground to and safe place to prevent it falling Eliminate avoid loose clothing Long hair etc Isolate main power switch before changing blade cleaning or adjusting Check blade tracking before starting Top blade guide system should be adjusted to suit material thickness MEDIUM Must...

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