Hafco Metalmaster S829 Instruction & Parts Manual Download Page 29

General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Summary of Contents for S829

Page 1: ...CS 350V COLD SAW INSTRUCTION PARTS MANUAL 13 3 12 S829 S830...

Page 2: ...perator Position 8 7 3 Deactivating the Machine 9 7 4 Dismantling 9 8 ADJUSTING THE MACHINE 10 8 1 Disk Head 10 8 2 Adjusting the Mitering Lock Lever 10 8 3 Changing the Disk 10 8 4 Cleaning and Acces...

Page 3: ...uring operation Tie back long hair Keep the work area free of equipment tools or any other object Focus on one task at a time Keep your hands free do not carry too many objects in your hands Keep your...

Page 4: ...ontrol Lever A long angled lever with a handle grip and trigger switch for starting raising and lowering the disk head B Transfer Case The central part of the assembly housing the gear system and oil...

Page 5: ...can be adjusted forward and backward to clamp workpiece of various sizes 5 4 Support Roller A Device that support longer sized material The roller assists stock moving through the vise 5 5 Stand Suppo...

Page 6: ...ugh holes in the base of the stand Ensuring that it is sitting level 6 3 Assembly and Setup Positioning the machine Please follow the instruction bellow when unpacking the machine from the package Tak...

Page 7: ...he control handle L along the shaft to screw in the control handle L until a tight fit Align the handle L so that the trigger switch K point up Refer to image Connect the electric wire with the motor...

Page 8: ...rt one end of the 0 5 drain hose Y onto the hose connector 1B on the underside of the machine base Place the other end into the insert Z of the coolant tank 1A Attach the rear plate to the back of the...

Page 9: ...e is designed to cut metal construction materials of different shapes and profiles The materials may be required for fabrication workshops machinist shops and general construction work Limit the machi...

Page 10: ...nt to other types of materials This is a recyclable material The materials may be sent to metal scrap and recycling centers Electrical components This includes cables and electronic parts magnetic car...

Page 11: ...disk Release the mobile guard A by removing the hex socket screw B Rotate the mobile guard A back Place a block of wood into the vise Lower the machine head to rest the cutting disk or saw blade on t...

Page 12: ...eeding with any work to prevent any accidents or hazards from occurring 4 Pay close attention to the electronic circuit board so that they are free from any defects 5 Never connect the alternating cur...

Page 13: ...12...

Page 14: ...13...

Page 15: ...to close and approach the vise jaw C to the work pieces Use the vise lever to quickly clamp and unclamp work pieces of the same width Rotate the vise lever B clockwise to clamp the work piece Rotate...

Page 16: ...en loading setting the work piece position for decreasing the vibration 1 check the workpiece s center not over the center of blade Please see drew A 2 9 4 Setting Cutting Length Setting the cutting l...

Page 17: ...part so that the time taken to cut is about double the normal time Press the red emergency button E when there are conditions of danger of malfunctions in general so as to stop machine operation imme...

Page 18: ...a horizontal position Full the oil up at least 1 5 liters Reassemble all the parts Check continuity of the equipotential protection circuit 10 5 Oils for Lubricating Coolant Considering the vast rang...

Page 19: ...isks Use a better quality disk Check the gripping of the part Accurately remove all the parts left in Make the cut elsewhere turning the part Check the level of the liquid in the tank Increase the fle...

Page 20: ...suitable disk See Chapter Material classification and choice of disks Choose a suitable disk See Chapter Material classification and choice of disks in the paragraph on Type of disks Check the grippin...

Page 21: ...egards type and construction characteristics Carefully clean the laying and contact surfaces BLADE STICKS IN THE CUT Too fast advance Low cutting speed Wrong tooth pitch Sticky accumulation of materia...

Page 22: ...21 1 12 2 W WI IR RI IN NG G D DI IA AR RA AM M A AN ND D P PA AR RT TS S L LI IS ST T 12 1 WIRING DIARAM...

Page 23: ...UNG 57 SB1 Emergency Stop 250V 6A 1 KEYON SKB2 BS542 CE CUS SB2 SB3 Stop button Start button 250V 6A 1 1 N H D 24V NPB 22 F 1B NLB 22 F G1A CE CUS SB4 Trigger switch 15A 1 2HP 125 250VAC 0 6A 125VDC 0...

Page 24: ...23 12 3 Explosion draw...

Page 25: ...er 3 A36 Nut 3 A37 Gib 1 A38 Vise clamp 1 Index NO Description Size Q TY A39 Vise bench 1 A40 Hex socket cap screw M5x25 3 A41 Small grooved jaw 1 A42 Grooved jaw 1 A43 Stopper 1 A44 Hex socket cap sc...

Page 26: ...Oil ring 5x55 2 A103 Casting plug 1 A104 Hex socket cap screw M6x20 3 A105 Nut M10 1 A106 Set screw M10x35 1 A107 Oil seal 1 A108 Bushing for lengh setting rod 1 A109 Lock bolt with knob 5x55 1 A110 B...

Page 27: ...26 12 6 Explosion draw...

Page 28: ...B36 Fuse and fuse base 1 B37 Relay 2 B38 Terminal plate 1 B39 Circuit board 1 B40 Wire relief 2 B41 Screw 2 B42 Plate cover 1 Index NO Description Size Q TY B1 Stand 1 B2 Nut M6 4 B3 Washer 1 4 4 B4...

Page 29: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 30: ...avoid any entanglement with the saw moving parts 8 Understand the machines controls Make sure you understand the use and operation of all controls 9 Power outage In the event of a power failure during...

Page 31: ...Purchase Buyer User Secure support Long heavy material MEDIUM Eliminate avoid loose clothing Long hair etc Make sure blade guard is down in correct position when machine is on Make sure all guards ar...

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