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5.52.262.00.01.08  

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9.5 

Limit switch for wire rope path (as option) 

The limit switch (if exist) must be adjusted before commissioning and after maintenance work has been 
made. Intermediate checks for correct function are necessary. 
The switching point for the upper load position must be set in such a way that even in case of unfavourable 
cable winding the permitted highest load position is not overrunned. In individual cases it may be necessary 
for the customer to install an external emergency switch. The limit switch for the lowest load position is 
always driven exactly independently of the cable length. 

 

 

  

NOTICE!

 

An exact driving up to the upper end position is only possible in the first wire rope layer with grooved rope 
drum. 
Exactness decreases with larger wire rope length and several wire rope layers. 

 

9.6 

Slack rope switch (as option) 

In case of slack rope i.e. by setting down of the load, the slack rope switch prevents further unwinding of the 
wire rope. 

9.6.1 Function 

The weight of roller lever and guide pulley actuates rotation of the switching shaft with eccentric disc in case 
of slack wire rope. The eccentric disc pushes the switching pin of the limit switch down until the switching 
contacts in the circuit for "lowering" open.  
Lowering without load is impossible. 
Should this, however, be necessary i.e. during installation or adjustment work, the wire rope must be tensed 
by little load or the roller lever must carefully be actuated by hand. The switch can also be taken out of 
service by dismantling the eccentric disc. 
The slack rope switch will be installed in our factory according to customer's requirements. Installation 
depends on the position of the winch and wire rope exit.   

 

  

NOTICE!

 

Before commissioning, the switch must be adjusted by the customer. 
The function is only possible in wiring direction "lowering". After the switch has actuated, "lifting" must still 
be possible. 

 

9.7 

Pressure roller (as option) 

Before putting the winch into operation and after maintenance work, as well as according to necessity, check 
the device in order to guarantee the correct functions of the pressure roller. 

 

9.8 

Rope guiding device (Optional) 

Check correct wire rope guidance before putting the winch into operation and after any maintenance work. 

 

10 Safety 

check 

 

 

Before putting into service initially or when putting back into service, it must be checked whether: 

ƒ

  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. 

 

ƒ

  The oil levels in the gear boxes are sufficient. 

ƒ

  All movements of the load comply with the symbols on the control switch. 

 

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  The wire ropes are winded up correctly, are lubricated and are in good condition. 

 

11 Functional 

test 

 

 

11.1 

Checks before the initial start-up 

ƒ

  Check lifting by moving up/down and slow/fast without load. 

ƒ

  Suspend the nominal load and check the function of the brake. 

 

 

12 Maintenance 

 

 

Summary of Contents for 45/10E

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Page 2: ...3 1 1 Indications to determine the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 ...

Page 3: ...t selection 24 14 7 Lubricant for food industry selection as option 24 15 Trouble 24 16 Remedy 25 17 Decommissioning 26 17 1 Temporary decommissioning 26 17 2 Final decommissioning disposal 26 18 Additional documents 26 18 1 Electric wiring diagrams 26 18 2 Radio control as option 26 1 Information The products meet European Union requirements in particular the valided EU Machine Directive The enti...

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Page 8: ...e o connect an winches Typ tationary us sembly hole d drum ed drum and all directions ection is dete drum the wi pplied as sta winding direc drum the dir ed by pressi tor of the lifti ponents ent motor filled with oi a ventilation eady assem ng winch on emergency l external ele e 45 10 E e s winches wit rmined for nding directi ndard ction of the w Wire ro ection of un ng the push ng gear pre l Fo...

Page 9: ... is fitted with stress relief rope not applicable for radio control 2 step buttons for 2 wire rope speeds Phase sequence monitoring relay All devices with low voltage control are equipped with a phase sequence and phase failure monitoring relay as a standard This will prevent incorrect phase sequence when connecting to the mains supply and will switch off the device if phase failure occurs In addi...

Page 10: ... 5 9 5 1 8 7 5 1 5 6 1 2 5 0 8 3 5 0 7 2 9 III m min 12 49 5 6 27 5 20 4 5 18 3 5 14 2 5 10 5 2 1 8 1 7 6 5 1 2 4 9 1 4 2 I 5 m min 5 5 22 3 5 14 2 5 10 2 7 5 2 7 1 4 5 5 1 1 4 3 0 9 3 5 0 7 2 8 II m min 8 5 36 5 5 20 4 16 5 3 12 5 2 5 10 5 2 8 1 6 6 5 1 3 5 4 1 9 3 8 0 8 3 2 III m min 13 5 54 5 7 30 5 5 22 5 19 5 4 15 5 2 5 11 5 2 3 9 1 8 7 1 385 3 1 1 4 6 Motor output I kW 1 4 5 5 1 4 5 5 1 4 5 ...

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Page 12: ...here are tw nstallation ding up of must always eel must exc TICE validated reg t at least 2 ro ey h the hub of t key pocket he retainer k ey pocket e retainer k locks the wir ert the retain soft tool bef d to the cons ut wire rope plates on t ugh the hub h it under all out at the las fix the rope plates on t er all 3 clamp out at the las fix the rope n the rope is wo wire rope wire rope s be winde...

Page 13: ...ion 10 NOTICE Should the drum be extended and for some models with limit switch the distance M must be increased Standard values 15x 1 2 drum length for standard wire ropes 30x 1 2 drum length for twist resistant or non twisting wire ropes 6 5 1 Wire rope pulley provided by the customer table dimension M for standard drum length Capacity kg M min at 4 wirerope deflection m 2000 4 3200 4 6 4000 4 4...

Page 14: ...ery Pendant control lifting lowering direct control 1 Emergency Stop 2 Lifting slow fast 3 Lowering slow fast Illustration 11 Pendant control lifting lowering 1 Emergency stop 2 Lifting slow fast 3 Lowering slow fast Illustration 12 Radio control 1 Lowering slow fast 2 Lifting slow fast 3 no function 4 no function 5 no function 5 no function 6 no function 7 no function 8 start 9 start 10 emergency...

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Page 17: ...allation or adjustment work the wire rope must be tensed by little load or the roller lever must carefully be actuated by hand The switch can also be taken out of service by dismantling the eccentric disc The slack rope switch will be installed in our factory according to customer s requirements Installation depends on the position of the winch and wire rope exit NOTICE Before commissioning the sw...

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Page 19: ... 1 Turn the square 2 as far until the pressure roller puts enough pressure on the wire rope Hold the square and tighten the screw 1 again Illustration 19 12 7 Slack rope switch as option 12 7 1 Adjustment Illustration horizontally Other versions are possible Insert the wire rope 1 under the guiding pulley 4 and tighten it by the load Release the locking screw at the eccentric 6 Turn the eccentric ...

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Page 21: ...iven devices out of operation and effect a General Overhaul Further use of the equipment is only allowed after a licensed qualified person has proofed that further use is possible without doubt and the conditions for further use have been determined These conditions have to be written down in the test book The owner user is responsible to make sure that these conditions are observed 13 2 Periodic ...

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Page 25: ...ctric connection of the brake acc to the wiring diagram For motor driven units Brake linings are worn or dirty Brake lining carrier must be changed completely If the unit is suitable for explosive atmosphere the brake must be returned to the manufacturer for repair Air gap is too large Re adjust the air gap If the unit is suitable for explosive atmosphere the brake must be returned to the manufact...

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