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5.52.693.01.01.00 

 

 

15 

 

12 

Inspection 

 

 

12.1 

Periodic checks 

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly 
by a qualified person or licensed qualified person regarding its functional safety.  

 

 

at 

commissioning 

daily 

checks 

1st maintenance 

after 

3 months 

Inspection 

Maintenance 

every 

3 months 

Inspection 

Maintenance 

every 

12 months 

 

check screw connections 

 

 

 

 

check the bearings 

 

 

 

 

 

check the trolley wheels 

 

 

 

 

 

check lubrication of the driving pinion 

 

 

 

 

buffers - check correct position and wear 

 

 

 

 

Have the equipment checked by an expert 

(periodic inspection) 

 

 

 

 

 

*as far as applicable 

 

 

remove dust (do not use compressed air to do so) 

 

 

 

 

 

Check device for corrosion 

 

 

 

 

check lubrication/ grease - bearings 

 

 

 

 

check lubrication/ grease - driving pinion 

 

 

 

 

name plates - check for existence and legibility 

 

 

 

 

 

 

 

13 

Service 

 

 

Maintenance must be effected by lubricating the driving pinions (for hand geared trolleys) and by checking 
the rubber end stops. 

 

 

13.1 

Lubricant - Selection 

FUCHS 

SHELL 

ESSO 

MOBIL 

TOTAL 

CASTROL 

KLÜBER 

Renolit FEP 2 

Alvania EP 2 

Unirex EP 2 

Mobilux EP 2 

MULTIS EP2 

-- 

-- 

Stabylan 5006 

-- 

-- 

-- 

-- 

Optimol Viscoleb 1500 

Klüberoil 4UH 1-1500 

-- 

-- 

-- 

-- 

-- 

-- 

Wolfracoat 99113 

Chain lubricant OKS 451 

13.2 

Lubricant for food industry 

– Selection (as option*) 

 

SHELL 

MOBIL 

CASTROL 

KLÜBER 

Gearing 

FM Grease HD2 

Mobilgrease FM 222 

-- 

Klüberoil 4UH 1-1500 N 

Load chain 

-- 

Lubricant FM 100 

Optimol Viscoleb 1500 

-- 

Load hook; Pulleys 

Gear rim; Drive pinion 

FM Grease HD2 

Mobilgrease FM 222 

 

-- 

-- 

* must be mentioned by order 

 

14 

Trouble 

 

 

 

   

DANGER!

 

Assembly, disassembly and maintenance operations must only be carried out in an atmosphere not 
prone to explosion!

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

  Please read the chapter "Safety instructions". 

Notes on the repair of faults are found in the following table. 

For the repair of failures please contact our service department. 

 

 

 

   

CAUTION!

 

Trouble  caused  by  wear  or  damage  to  parts  such  as  wire  ropes,  chains,  chain  wheels,  axes,  bearings, 
brake parts, etc., must be remedied by replacing the parts with original spare parts. 

 

 

Summary of Contents for 32/20EX

Page 1: ...2D Ex h IIIA T135 C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive du...

Page 2: ...Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosio...

Page 3: ...damage immediately to the forwarding agent This manual serves for safe and efficient use of this hoist Illustrations serve to explain something and may differ from the illustration of the existing un...

Page 4: ...uipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriately The device is only operated in a fault free f...

Page 5: ...21 Devices of this category have been specially modified and labeled by the manufacturer DANGER The permissible ambient temperature must not be exceeded Moving horizontally on beams DANGER The use is...

Page 6: ...ide and light metal and shock sensitive dusts No use in temperature class T5 or T6 It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist at the same...

Page 7: ...ding e g c construction safety k encapsulation of liquids IIB explosion group II gases IIA IIB IIC limit gap widths MESG 0 9 mm limit gap widths MESG 0 9 to 0 5 mm limit gap widths MESG 0 5 mm T4 Temp...

Page 8: ...ixtures for T5 do not occur with normal use and only very rarely occur for T6 for specific gas air mixtures such as carbon disulphide IIC our hoists are not rated for these temperature classes and mus...

Page 9: ...5 52 693 01 01 00 9 2 6 4 Explosion hazards recognizing and preventing 3 Transport and Storage...

Page 10: ...GER Units that show corrosion must be taken out of service 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If they are used in the open protec...

Page 11: ...all standard beams with inclined and parallel flanges Side plates Made of steel plate with integrated wheel fracture supports load bars Device with 2 load bolts Different bolt lengths are available f...

Page 12: ...e inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load hangs in the middl...

Page 13: ...mm 1 1 5 mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam 6 4 Tools 7 Control Only people that are familiar with the operation o...

Page 14: ...regard to design and kind of use The license will be given to qualified person be the approved supervision authorities Z S 9 Safety check Before putting into service initially or when putting back in...

Page 15: ...BER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 2 Lubricant for food industry S...

Page 16: ...datory that all steps for decommissioning the machine are carried out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instru...

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