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5.52.180.00.01.09 

 

 

 

   

CAUTION!

 

Do not use grease for lubrication of load chain. 

Without lubrication, manufacturer's warranty and/or liability will be void. 

 

14.2 

Pulleys 

 

 

14.3 

Load hook 

  Check bearings and pulleys yearly 

  Clean and lubricate the bearings of hooks and pulleys with grease 

  Slight bearings are maintenance free 

  When bearings resp. slight bearings are worn of, change the complete pulley 

 

14.4 

Hoist gear 

  Low maintenance 

  Regular checks of lubrication are necessary. 

  Change of lubricant after 3 years. 

  We recommend shorter maintenance intervals in case of difficult operating conditions, e.g. increased dust 

or dirt or constant operation of the device with full load. 

  lubricant: synthetic, viscosity VG 220 

A = oil insertion or ventilation screw 

B = oil blow off screw 

C = oil level viewing glass  

 

AK4 - AK8 

               

Illustration 20   

 

 

 

Use 

 

Recommendation 

 

Interval 

Load chain 

 

oil  for example: FUCHS RENOLIN PG 220 
or special chain lubricant 

Use

 NO

 grease! 

0,2 l 

3 month 

Use 

 

Recommendation 

 

Interval 

Pulleys 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Use 

 

Recommendation 

 

Interval 

Load hook  

bearing 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Use 

 

Recommendation 

 

Interval 

Spur Gear 

   

FUCHS 

RENOLIN PG 220 

AK/AP4 - 0,80 l 

AK/AP6 - 1,00 l 

AK/AP7 - 1,90 l 

exchange of 

lubricant 

3 years 

Summary of Contents for 29/06ES

Page 1: ...with monorail electric trolley EES Synchro NOTICE The installation or mounting instructions for incomplete machines you ll find in chapter Installation o by Heinrich de Fries GmbH Heinrich de Fries Gm...

Page 2: ...port and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 Functions 8 4 4 Important components 8 5 Technical data 1...

Page 3: ...ident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery...

Page 4: ...ghest degree of safety Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if supplied with control the control line hose that leads to the hoist Furth...

Page 5: ...wear long hair hanging down open Do not wear rings or other jewelry Do not wear clothes that are too big wide Do not reach into ropes chains drive parts or other moving parts with your hands 2 4 Appr...

Page 6: ...sed for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into...

Page 7: ...ons 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipme...

Page 8: ...initely variable Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing...

Page 9: ...to EN 818 7 T high quality chain 4 4 6 Load hook Hook in ball bearing with safety catch 4 4 7 Chain container According to hoist type made of coated fabric plastic or of steel plate 4 4 8 Rotation di...

Page 10: ...m suspension height kg 180 310 640 785 985 Weight at 3 m track height approx kg 120 128 205 255 255 3 phase current motor 400V 50Hz IP55 F max 1000 m above sea level Order related Special data refer t...

Page 11: ...safety nut 5 distance tube 6 washers 7 threaded rod 8 hexagon nut 9 hexagon nut 6 2 2 Installation on the beam Pre install the side plates 1 with load bars 2 washers 6 distance tubes 5 hexagon nuts 3...

Page 12: ...or another chain link must be added to the holding chain 4 Re check the fastening screws Check whether the load chain of the device can enter the chain container freely by carrying out a functional te...

Page 13: ...still turn the button clockwise free functions Illustration 9 NOTICE Lockable Emergency Stop buttons must first be opened with the key before unlocking CAUTION Run in of chain into the chain containe...

Page 14: ...the unit be used in Germany Please observe the validated national accident prevention regulations For other countries Inspections as above Please observe the national rules and regulations and the in...

Page 15: ...one acc to VDE0100 For total motor output add all motor output data The technical data of the motors are found in chapter Technical Data resp on the motor name plates Motor output up to kW Fuse Slow b...

Page 16: ...ains are correctly placed oiled and in good condition 11 Functional test 11 1 Checks before the initial start up Lifting gear Load chains must not be twisted Lubricate the load chain with gear oil or...

Page 17: ...the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted...

Page 18: ...d in reverse order to the assembly 12 4 3 Adjusting the air gap View X on the brake 1 Loosen the locking screws 6 by half a turn 2 Turn the cap screws 8 into the magnetic body 9 anti clockwise 3 By tu...

Page 19: ...motor driven units The validated national accident prevention regulations must be observed and the measures to reach safe working periods S W P according to FEM 9 755 After the theoretical working tim...

Page 20: ...heels X X X see chapter maintenance WARNING If one or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with ori...

Page 21: ...le carry out maintenance and oil change see chapter maintenance 14 Service 14 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the...

Page 22: ...r maintenance intervals in case of difficult operating conditions e g increased dust or dirt or constant operation of the device with full load lubricant synthetic viscosity VG 220 A oil insertion or...

Page 23: ...in lubricant OKS 451 14 8 Lubricant for food industry selection as option FUCHS SHELL MOBIL CASTROL KL BER Gear Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Kl bersynth UH1 6 220 Dr...

Page 24: ...or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driv...

Page 25: ...the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to...

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