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5.52.180.00.01.09 

 

 

11 

 

6.2 

Devices with a load capacity of up to 6,3 t 

6.2.1 

Setting and checking the gauge 

The trolley and the bottom block can be adjusted 
to different beam flange widths.  
Setting to the relevant beam flange width “B” is to 
be made as follows: 

  Dimension  "X"  is  set  by  placing  washers  (6) 

from the outer to the inner side ("X" increases) 
or  from  the  inner  to  the  outer  side  ("X" 
decreases). 

  Washers must not be put away!  

  Tighten  the  hexagon  nut  (3)  and  safety  nuts 

(4) again. 

 

Flange  width  “B”  and  the  “X”  setting  must  be 
checked in all cases. 

  The  same  dimensions  as  used  for  changing 

the  track  width  must  also  be  used  for  the 
bottom block (10). 

  The  load  chain  (11)  must  run  in  parallel 

vertically.  Do  not  put  washers  aside  from  the 
bottom block. 

 

"B" beam flange width 
"X" gauge 

 

Illustration 2 

 

  Place some washers from the outer side to the 

inner side and vice versa to adjust the gauge - 
they  must  be  spread  out  evenly  between  the 
rollers (12) and the hook tackle (13). 

  The  two-part  hook  tackle  must  not  be  pulled 

apart. 

  Tighten  the  hexagon  nut  (14)  and  safety  nuts 

(15) again. 

 

Please  make  sure  that  the  bottom  block 

does  not jam at the beam flange  when placed  in 
the upper hook position. 

 

1  Side plate 

2  load bars 

3  hexagon nut 

4  safety nut 

5  distance tube 

6  washers 

7  threaded rod 

8  hexagon nut 

9    hexagon nut 

6.2.2 

Installation on the beam 

  Pre-install  the  side  plates  (1)  with  load  bars  (2),  washers  (6),  distance  tubes  (5),  hexagon  nuts  (3)  and 

safety nuts (4) to adjusting value "X" as mentioned above. 

  Tighten  the  hexagon  nuts  (3)  and  safety  nuts  (4)  and  push  the  device  onto  the  front  face  of  the  beam 

flange. 

   Insert the threaded rod (7) through the corresponding holes and tighten the nuts (8, 9). 

  Tighten nut (8) first, then nut (9). 

If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from 
below. Please proceed as follows: 

  Dismantle the hexagon nut (3) and safety nut (4) at the motor side. 

  The  trolley  halves  must  be  separated  until  the  trolley  can  be  pushed  over  the  track  beam  flange  from 

below. 

  Push the trolley together again until it reaches the correct wheel gauge "X". 

  Secure the washers (6) and distance tubes (5) by tightening the hexagon nuts (3) and the safety nuts (4). 

  Fasten the threaded rod as mentioned above. 

With the devices in table 1 one of 4 wheels is driven by the travel drive. The axis of the driven wheel is set 
slightly  lower  to  ensure  the  required  wheel  pressure  for  traversing  when  the  device  is  not  under  load.  To 
prevent  the  slack  between  load  bolt  (2)  and  the  corresponding  holes  which  are  due  to  the  manufacturing 
process, having a negative impact on wheel pressure, proceed as follows: 

 

 

Summary of Contents for 29/06ES

Page 1: ...with monorail electric trolley EES Synchro NOTICE The installation or mounting instructions for incomplete machines you ll find in chapter Installation o by Heinrich de Fries GmbH Heinrich de Fries Gm...

Page 2: ...port and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 Functions 8 4 4 Important components 8 5 Technical data 1...

Page 3: ...ident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery...

Page 4: ...ghest degree of safety Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if supplied with control the control line hose that leads to the hoist Furth...

Page 5: ...wear long hair hanging down open Do not wear rings or other jewelry Do not wear clothes that are too big wide Do not reach into ropes chains drive parts or other moving parts with your hands 2 4 Appr...

Page 6: ...sed for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into...

Page 7: ...ons 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipme...

Page 8: ...initely variable Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing...

Page 9: ...to EN 818 7 T high quality chain 4 4 6 Load hook Hook in ball bearing with safety catch 4 4 7 Chain container According to hoist type made of coated fabric plastic or of steel plate 4 4 8 Rotation di...

Page 10: ...m suspension height kg 180 310 640 785 985 Weight at 3 m track height approx kg 120 128 205 255 255 3 phase current motor 400V 50Hz IP55 F max 1000 m above sea level Order related Special data refer t...

Page 11: ...safety nut 5 distance tube 6 washers 7 threaded rod 8 hexagon nut 9 hexagon nut 6 2 2 Installation on the beam Pre install the side plates 1 with load bars 2 washers 6 distance tubes 5 hexagon nuts 3...

Page 12: ...or another chain link must be added to the holding chain 4 Re check the fastening screws Check whether the load chain of the device can enter the chain container freely by carrying out a functional te...

Page 13: ...still turn the button clockwise free functions Illustration 9 NOTICE Lockable Emergency Stop buttons must first be opened with the key before unlocking CAUTION Run in of chain into the chain containe...

Page 14: ...the unit be used in Germany Please observe the validated national accident prevention regulations For other countries Inspections as above Please observe the national rules and regulations and the in...

Page 15: ...one acc to VDE0100 For total motor output add all motor output data The technical data of the motors are found in chapter Technical Data resp on the motor name plates Motor output up to kW Fuse Slow b...

Page 16: ...ains are correctly placed oiled and in good condition 11 Functional test 11 1 Checks before the initial start up Lifting gear Load chains must not be twisted Lubricate the load chain with gear oil or...

Page 17: ...the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted...

Page 18: ...d in reverse order to the assembly 12 4 3 Adjusting the air gap View X on the brake 1 Loosen the locking screws 6 by half a turn 2 Turn the cap screws 8 into the magnetic body 9 anti clockwise 3 By tu...

Page 19: ...motor driven units The validated national accident prevention regulations must be observed and the measures to reach safe working periods S W P according to FEM 9 755 After the theoretical working tim...

Page 20: ...heels X X X see chapter maintenance WARNING If one or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with ori...

Page 21: ...le carry out maintenance and oil change see chapter maintenance 14 Service 14 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the...

Page 22: ...r maintenance intervals in case of difficult operating conditions e g increased dust or dirt or constant operation of the device with full load lubricant synthetic viscosity VG 220 A oil insertion or...

Page 23: ...in lubricant OKS 451 14 8 Lubricant for food industry selection as option FUCHS SHELL MOBIL CASTROL KL BER Gear Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Kl bersynth UH1 6 220 Dr...

Page 24: ...or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driv...

Page 25: ...the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to...

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