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10 

 

 

5.52.180.00.01.09 

 

 

Technical data 

 

 

 

Capacity

 

kg 

500 

1000

 

2000

 

2500

 

3200

 

Hoisting unit 

 

AK4 

AK4 

AK6 

AK7 

AK7 

Number of chain falls

 

 

2

 

2

 

2

 

2

 

FEM 9.511/ ISO 4301

 

 

2m/M5 

2m/M5 

2m/M5 

2m/M5 

2m/M5 

Load chain

 

mm 

5x15 

5x15

 

7x21

 

9x27

 

9x27

 

Load bar   1N

 

for beam flange width   2N 

from - to                 3N

 

mm 

mm 

mm 

74-150

 

151-220 

221-310 

74-150

 

151-220 

221-310

 

82-156

 

157-210 

211-306

 

106-223

 

224-310 

-

 

106-223

 

224-310 

-

 

Lifting speed  approx.

 

m/min 

9/2,2 

9/2,2

 

8/2

 

11/2,6

 

8/2

 

Hoist motor output

 

kW 

2x0,88/0,18 

2x0,88/0,18 

2x1,8/0,44 

2x4/1,1 

2x4/1,1 

Operating mode S 3

 

% ED 

40/25 

40/25 

40/25 

40/25 

40/25 

Travel speed approx.

 

m/min

 

16/4 

16/4 

16/4 

16/4 

16/4 

Trolley motor output

 

kW 

0,25/0,06 

0,25/0,06 

0,25/0,06 

0,25/0,06 

0,25/0,06 

Operating mode S 3

 

% ED

 

40/40 

40/40 

40/40 

40/40 

40/40 

Travel path when reeling off 30 m            

 

of hand chain      

 

8,0 

8,0 

8,0 

5,5 

5,5 

Hand chain pull for travel      approx.

 

daN 

3,5 

6,0 

11,5 

10,0 

12,5 

Noise emission    at

 

1m distance 

Tolerance   +2 dB(A)

 

dB(A) 

65 

65 

70 

70 

70 

max. wheel load                approx. 

 

at 3 m suspension height

 

kg 

180 

310 

640 

785 

985 

Weight at 3 m track height            

approx.

 

kg 

120 

128 

205 

255 

255 

 

 

3-phase current motor 400V/50Hz - IP55 

– F – max. 1000 m above sea level. 

Order-related Special data, refer to the motor nameplate. 

 

Installation 

 

 

The assembly and installation depends on the local environment. The hoist must be suspended in a way that 
it can position itself freely. 

 

 

6.1 

Trolley 

For assembly on a beam a travel limit must be placed at either end of the track. 

This  must  be  attached  so  that  any  elastic  limitation  buffer  or  the  trolley  wheels  are  driven  against  them  in 
their end position when moving.  

Generally, additional lifting gear (e.g. fork lift, lifting platforms) will be required for the assembly. These must 
take the weight of the devices securely. 

 

For  hoists  up  to  6,3t  capacity  the  trolley  and  the  bottom  block  can  be  adjusted  to  different  beam  flange 
widths. 

Hoists from 8t capacity up are supplied adjusted to a fixed beam flange width in the factory. The adjustment 
of the bottom block cannot be changed afterwards. 

 

 

 

   

CAUTION!

 

The distance "X" between the wheel flanges of the trolley wheels must exceed the flange width "B" of the 
beam by 2-3 mm (1-1,5 mm each side). 

 

 

Summary of Contents for 29/06ES

Page 1: ...with monorail electric trolley EES Synchro NOTICE The installation or mounting instructions for incomplete machines you ll find in chapter Installation o by Heinrich de Fries GmbH Heinrich de Fries Gm...

Page 2: ...port and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 Functions 8 4 4 Important components 8 5 Technical data 1...

Page 3: ...ident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery...

Page 4: ...ghest degree of safety Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if supplied with control the control line hose that leads to the hoist Furth...

Page 5: ...wear long hair hanging down open Do not wear rings or other jewelry Do not wear clothes that are too big wide Do not reach into ropes chains drive parts or other moving parts with your hands 2 4 Appr...

Page 6: ...sed for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into...

Page 7: ...ons 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipme...

Page 8: ...initely variable Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing...

Page 9: ...to EN 818 7 T high quality chain 4 4 6 Load hook Hook in ball bearing with safety catch 4 4 7 Chain container According to hoist type made of coated fabric plastic or of steel plate 4 4 8 Rotation di...

Page 10: ...m suspension height kg 180 310 640 785 985 Weight at 3 m track height approx kg 120 128 205 255 255 3 phase current motor 400V 50Hz IP55 F max 1000 m above sea level Order related Special data refer t...

Page 11: ...safety nut 5 distance tube 6 washers 7 threaded rod 8 hexagon nut 9 hexagon nut 6 2 2 Installation on the beam Pre install the side plates 1 with load bars 2 washers 6 distance tubes 5 hexagon nuts 3...

Page 12: ...or another chain link must be added to the holding chain 4 Re check the fastening screws Check whether the load chain of the device can enter the chain container freely by carrying out a functional te...

Page 13: ...still turn the button clockwise free functions Illustration 9 NOTICE Lockable Emergency Stop buttons must first be opened with the key before unlocking CAUTION Run in of chain into the chain containe...

Page 14: ...the unit be used in Germany Please observe the validated national accident prevention regulations For other countries Inspections as above Please observe the national rules and regulations and the in...

Page 15: ...one acc to VDE0100 For total motor output add all motor output data The technical data of the motors are found in chapter Technical Data resp on the motor name plates Motor output up to kW Fuse Slow b...

Page 16: ...ains are correctly placed oiled and in good condition 11 Functional test 11 1 Checks before the initial start up Lifting gear Load chains must not be twisted Lubricate the load chain with gear oil or...

Page 17: ...the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted...

Page 18: ...d in reverse order to the assembly 12 4 3 Adjusting the air gap View X on the brake 1 Loosen the locking screws 6 by half a turn 2 Turn the cap screws 8 into the magnetic body 9 anti clockwise 3 By tu...

Page 19: ...motor driven units The validated national accident prevention regulations must be observed and the measures to reach safe working periods S W P according to FEM 9 755 After the theoretical working tim...

Page 20: ...heels X X X see chapter maintenance WARNING If one or several of the dimensions fall below or exceed the dimensions in the table or if cracks or corrosion are found the parts must be replaced with ori...

Page 21: ...le carry out maintenance and oil change see chapter maintenance 14 Service 14 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the...

Page 22: ...r maintenance intervals in case of difficult operating conditions e g increased dust or dirt or constant operation of the device with full load lubricant synthetic viscosity VG 220 A oil insertion or...

Page 23: ...in lubricant OKS 451 14 8 Lubricant for food industry selection as option FUCHS SHELL MOBIL CASTROL KL BER Gear Geralyn SF 220 Cassida Fluid GL 220 Glygoyle 220 Optimol GT 220 Kl bersynth UH1 6 220 Dr...

Page 24: ...or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driv...

Page 25: ...the equipment and any materials it contains is carried out in accordance with environmental regulations 18 Additional documents 18 1 Electric wiring diagrams Electric wiring diagrams are attached to...

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