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HADEF 29/06 EES, Installation, Operating And Maintenance Instructions

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HADEF 29/06 EES Installation, Operating And Maintenance Instructions Download Page 2

 

 

 

 

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5.52.180.00.01.07

 

 

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NOTICE!

 

The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation” 

 

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o 

©

 by Heinrich de Fries GmbH 

 
Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf 
 
Heinrich De Fries GmbH will be named HADEF in the following text. 
Original operating- and maintenance instructions in German language. 
Translation in other languages is made of the German original.  
A copy may be requested in writing or is available for download on 

www.hadef.com

  

Subject to changes. 
 

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Table of Contents 

1

 

Information .......................................................................................... 3

 

1.1

 

Indications to determine the used part of the theoretical usage life. ........................... 4

 

2

 

Safety ................................................................................................... 4

 

2.1

 

Warning notice and symbols ............................................................................................ 4

 

2.2

 

Duty of care of the owner .................................................................................................. 4

 

2.3

 

Requirements for the operating personnel ..................................................................... 5

 

2.4

 

Appropriate use ................................................................................................................. 5

 

2.5

 

Basic safety measures ...................................................................................................... 6

 

3

 

Transport and Storage ....................................................................... 7

 

3.1

 

Transport ............................................................................................................................ 7

 

3.2

 

Safety device for transport ............................................................................................... 7

 

3.3

 

Storage ............................................................................................................................... 7

 

4

 

Description .......................................................................................... 7

 

4.1

 

Areas of application .......................................................................................................... 7

 

4.2

 

Design ................................................................................................................................. 8

 

4.3

 

Functions ............................................................................................................................ 8

 

4.4

 

Important components ...................................................................................................... 8

 

5

 

Technical data ................................................................................... 10

 

6

 

Installation ......................................................................................... 10

 

6.1

 

Trolley ............................................................................................................................... 10

 

6.2

 

Devices with a load capacity of up to 6,3 t .................................................................... 11

 

6.3

 

Chain container installation ............................................................................................ 12

 

6.4

 

Tool ................................................................................................................................... 12

 

7

 

Operation ........................................................................................... 12

 

8

 

Operation ........................................................................................... 14

 

9

 

Commissioning ................................................................................. 14

 

9.1

 

General ............................................................................................................................. 14

 

9.2

 

Power supply ................................................................................................................... 14

 

9.3

 

Gear................................................................................................................................... 15

 

9.4

 

Load chain ........................................................................................................................ 15

 

10

 

Safety check ...................................................................................... 15

 

Summary of Contents for 29/06 EES

Page 1: ...EF Electric Chain Hoist Type 29 06E Synchro Pos 1 4 1_HADEF TITELSEITE Bauarten exterm kurz 0 mod_1171290123367_52 docx 74 1 Ultra low headroom configuration Pos 1 5 1_HADEF TITELSEITE Ausführungen EHS EES Synchro 2 mod_1279518684454_52 docx 14760 1 with monorail hand geared trolley EHS Synchro with monorail electric trolley EES Synchro Pos 1 6 1_HADEF TITELSEITE Abbildung 29 06E Synchro 2 mod_127...

Page 2: ...or download on www hadef com Subject to changes Pos 4 1_HADEF ALLGEMEIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 3 1 1 Indications to determine the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appr...

Page 3: ...INFORMATION Ü1 Kapitel Information 0 mod_1174470941082_52 docx 811 1 1 Information Pos 5 2 1 1_HADEF 1 INFORMATION Allgemein Information 01 Information 0 mod_1176734820982_52 docx 4653 1 The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at our...

Page 4: ..._HADEF 2 SICHERHEIT Allgemein Warnhinweise Symbole 01 Warnhinweise Symbole 0 mod_1172050513996_52 docx 165 1 2 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions DANGER This means that there is a high risk that leads if it is not avoided to death or severe injury WARNING This means that there is a risk that could lead if it is not avoided to death or severe...

Page 5: ... 6 2 3 1_HADEF 2 SICHERHEIT Allgemein Anforderungen an das Bedienpersonal 05 Anforderungen an das Bedienpersonal 0 mod_1172055544978_52 docx 179 1 2 3 Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must have their employer s authorization for operation of the units Before starting work t...

Page 6: ...case of doubt consult a structural engineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working im...

Page 7: ...NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and dry place Protect the equipment against dirt humidity and damage by an appropriate cover Protect hooks wire ropes chains and brakes against corrosion Pos 8 1 1_HADEF 4 BESCHREIBUNG Ü1 Kapitel Beschreibung 0 mod_1172065358380_52 docx 215 1 4 Description Pos 8 2 1 1 ...

Page 8: ...ed to the left or right by pulling one of the two stands of the endless hand chain In combination with push travel trolleys the trolley is moved by pushing or pulling the load or without load by pulling the load chain Pos 8 3 2 2 1_HADEF ALLGEMEIN Hinweise HINWEIS Schutz vor Funktionsstörung E P 0 mod_1176878634560_52 docx 4946 1 NOTICE The best protection against functional failures in case of ex...

Page 9: ...Big Bag AK 4 7 AK 4 7 AK 4 7 4 4 5 Load chain acc to EN 818 7 T high quality chain 4 4 6 Load hook Hook in ball bearing with safety catch 4 4 7 Chain container According to hoist type made of coated fabric plastic or of steel plate 4 4 8 Rotation direction Phase sequence relay Protection against wrong net connection only with low voltage control 4 4 9 Thermal detector to protect the hoist motor on...

Page 10: ...r to the motor nameplate Pos 10 1 1_HADEF 6 MONTAGE Ü1 Kapitel Montage 0 mod_1172127582099_52 docx 255 1 6 Installation Pos 10 2 1 1_HADEF 6 MONTAGE Allgemein 01 Alle Hebezeuge 0 mod_1182334877463_52 docx 6265 1 The assembly and installation depends on the local environment The hoist must be suspended in a way that it can position itself freely Pos 10 2 2 1_HADEF 6 MONTAGE Allgemein 02 auf Träger ...

Page 11: ...n on the beam Pre install the side plates 1 with load bars 2 washers 6 distance tubes 5 hexagon nuts 3 and safety nuts 4 to adjusting value X as mentioned above Tighten the hexagon nuts 3 and safety nuts 4 and push the device onto the front face of the beam flange Insert the threaded rod 7 through the corresponding holes and tighten the nuts 8 9 Tighten nut 8 first then nut 9 If this is not possib...

Page 12: ...y or as horizontally as possible 1 chain container 2 screws 3 position for screws 4 holding chain 5 position of holding chain 6 screw Pos 10 4 1_HADEF 6 MONTAGE Werkzeuge 29 06E Synchro 2 mod_1279550350646_52 docx 14896 1 6 4 Tool Pos 11 1 1_HADEF 7 BEDIENUNG Ü1 Kapitel Bedienung 0 mod_1172647408811_52 docx 398 1 7 Operation Pos 11 2 1_HADEF 7 BEDIENUNG Allgemein 01 Bedienung Alle 0 mod_1173087534...

Page 13: ..._52 docx 447 1 Radio control 1 Lowering slow fast 2 Lifting slow fast 3 Trolley travel left side slow fast 4 Trolley travel right side slow fast 5 Crane travel south slow fast 6 Crane travel north slow fast 7 no function 8 no function 9 start 10 start 11 emergency stop Illustration 6 Pos 11 4 4 1_HADEF 7 BEDIENUNG Elektro Hängetaster Tasterfunktion 2 mod_1273578675013_52 docx 14237 1 Push button f...

Page 14: ...x 355 1 9 1 General Should the unit be used in Germany Please observe the validated national accident prevention regulations For other countries Inspections as above Please observe the national rules and regulations and the instructions in this manual Pos 13 2 1 2 1_HADEF ALLGEMEIN Hinweise Prüfungen HINWEIS Prüfung durch befähigte Pesonen 0 mod_1177339966681_52 docx 5319 1 NOTICE Hoists up to 100...

Page 15: ...screw attached before putting the unit into operation Pos 13 2 6 1 1_HADEF 9 INBETRIEBNAHME Allgemein Lastkette 06 Lastkette 0 mod_1178195068515_52 docx 5681 1 9 4 Load chain Before commissioning the load chain must be aligned and oiled Move safety note and fixing wire away from the chain Pos 13 2 6 2 1_HADEF ALLGEMEIN Hinweise Ketten VORSICHT Ketten Kein Fett ohne Schmierung keine Haftung 0 mod_1...

Page 16: ...Endschalter HINWEIS Endschalter Funktion nur richtiger Bewegungsrichtung 0 mod_1177488210926_52 docx 5431 1 NOTICE The limit switch function will only work if the movement direction of the load lifting lowering corresponds to the push buttons of the control switch Pos 16 1 1_HADEF 12 INSTANDSETZUNG Ü1 Kapitel Instandhaltung 0 mod_1172647603139_52 docx 405 1 12 Maintenance Pos 16 2 1 1_HADEF 12 INS...

Page 17: ...t AK Hubwerk 0 mod_1177493080378_52 docx 5455 1 for hoists Type 4 8 with spur gear NOTICE The weld seam of the chain must lie to the inner side and be in contact with the sprocket wheels for hoists Type AK 9 10 with planetary gear NOTICE The weld seam of the chain must lie to the outer side and must not be in contact with the sprocket wheels Pos 16 4 1 1 1_HADEF 12 INSTANDSETZUNG Bremsmotor Tabell...

Page 18: ... 5 2 1_HADEF 12 INSTANDSETZUNG Überlastsicherung Rutschkupplung 0 Kettenzug Rutschkupplung 3 mod_1459331264433_52 docx 29942 1 12 5 1 Slipping clutch Illustration 12 Pos 16 5 3 1_HADEF 12 INSTANDSETZUNG Überlastsicherung Mechanische Überlastsicherung 0 Kettenzug mech Federpaket 3 mod_1459331487894_52 docx 29948 1 12 5 2 Mechanical spring assembly In case of overload the load must be lowered until ...

Page 19: ...bles A visual inspection for deformations cracks and corrosion must be carried out Pos 17 4 1 2 1_HADEF ALLGEMEIN Hinweise Prüfungen VORSICHT Verschleißgrenzen 1 mod_1260457845218_52 docx 11380 1 CAUTION When the wear limit is reached the part must be exchanged by a new original part Pos 17 4 2 1 1_HADEF 13 PRÜFUNG Kettenzug Tabelle Inspektionsintervalle 02 E P Kettenzug 0 mod_1173254852983_52 doc...

Page 20: ... Synchro 2 mod_1279548585622_52 docx 14856 1 Dimension mm Capacity in t chain falls 0 5 1 2 2 2 2 5 2 3 2 2 hook nr 04 04 08 1 1 X 32 32 38 40 40 H 29 29 37 40 40 Dimensions in the tables are theoretical values without tolerances Please fill in the measured values before commissioning Capacity t X or Y mm H mm Pos 17 4 4 3 1_HADEF ALLGEMEIN Hinweise Haken VORSICHT Haken bei Verformung 0 mod_117758...

Page 21: ... environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked Pos 18 2 1 2 1_HADEF ALLGEMEIN Hinweise Ketten VORSICHT Ketten Kein Fett ohne Schmierung keine Haftung 0 mod_1177481784104_52 docx 5349 1 CAUTION Do not use grease for lubrication of load chain Without lubrication manufacturer s...

Page 22: ...e mend shorter nstant opera ynthetic visc n or ventilatio f screw ewing glass ley e lifetime lubr ear rim and p tric motor or it is suffic us ature fat mus 1 TION and surfaces oment consid r cation are ne er 3 years r maintenanc ation of the d cosity VG 220 on screw ricated Refil pinion drive e cient to keep st be used if must alway derably ecessary ce intervals in evice with fu 0 l lubricant is e...

Page 23: ...rease HD 2 Mobilegrease FM 222 must be mentioned by order Pos 19 1 1_HADEF 15 STÖRUNG Ü1 Kapitel Störung 0 mod_1172648295608_52 docx 413 1 15 Trouble Pos 19 2 1 1_HADEF 15 STÖRUNG Allgemein 01 Störung 0 mod_1173250229044_52 docx 460 1 Please pay attention to the following in case of problems Troubles with the equipment must only be repaired by qualified personnel Secure the unit against unintended...

Page 24: ... not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay only for alternating current 1 Replace the starter relay Phase failure only direct control Find the cause and repair Motor does not brake or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of th...

Page 25: ...l operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations Pos 22 1 1_HAD...

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