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16 

 

 

5.52.692.00.01.06

 

Problem* 

Unit 

Cause 

Remedy 

Motor does not brake or has excessive afterrunning.

 

Electric trolley 

Switching error after intervention in the electric circuit

 

Check the electric connection of the brake acc. to 
the wiring diagram 

Motor driven 
trolley 

Brake linings are worn or dirty.

 

Brake lining carrier must be changed completely 

If the unit is suitable for explosive atmospheres, the 
motor must be returned to the manufacturer for repair!*

 

Air gap is too large

 

Re-adjust the air gap 

If the unit is suitable for explosive atmospheres, the 
motor must be returned to the manufacturer for repair!*

 

(Optional) brake does not release

 

Electric trolley 

Brake rectifier defective

 

Replace the brake rectifier 

If the unit is suitable for explosive atmospheres, the 
motor must be returned to the manufacturer for repair!*

 

Brake current relay defective

 

Replace the brake current relay 

If the unit is suitable for explosive atmospheres, the 
motor must be returned to the manufacturer for repair!*

 

Brake coil is defective 

Replace the brake coil 

If the unit is suitable for explosive atmospheres, the 
motor must be returned to the manufacturer for repair!*

 

Permissibe air gap is exceeded due to worn out brake 
lining

 

Re-adjust the air gap and exchange the brake lining 
if necessary 

If the unit is suitable for explosive atmospheres, the 
motor must be returned to the manufacturer for repair!*

 

Power drop in the mains power line > 10%

 

Provide correct power supply voltage

 

Pneumatic 
trolley 

Operation pressure / quantity of air is too low 

Check connection to mains supply 

Fuses burnt out or motor contactor is triggered

 

Electric trolley 

Short circuit in component

 

Eliminate the short circuit

 

Motor has a short circuit in the body or windings

 

Correct the problem by a specialist 

If the unit is suitable for explosive atmospheres, the 
motor must be returned to the manufacturer for repair!*

 

Motor is switched incorrectly

 

Correct the switching

 

Wrong type of fuse

 

Replace the fuse with correct one

 

Trolley runs very slowly or not at all 

All trolleys 

Driving pinion dirty or blocked. 

Clean the driving pinion and lubricate it, if necessary, 
exchange worn parts 

Hand geared 
trolley 

Hand chain is twisted or blocked 

Place the hand chain correctly 

*) as far as applicable 

 

17 

Decommissioning 

 

 

   

WARNING!

 

It is essential that the following points are observed in order to prevent damage to the equipment or critical 
injury when the device is being decommissioned: 

 

 

It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: 

  First secure the working area for decommissioning, leaving plenty of space. 
  Read the chapter "Safety instructions". 
  Disassembly is carried out in reverse order to the assembly.  
  Please make sure that all operating material is disposed of in accordance with environmental regulations. 

17.1 

Temporary decommissioning 

  Measures are as above.  
  Also read the chapter “Transport and storage”. 

17.2 

Final decommissioning/disposal 

  Measures are as above.  
  After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out 

in accordance with environmental regulations. 

 

 

 

18 

Additional documents 

 

 

18.1 

Electric wiring diagrams 

Electric wiring diagrams are attached to the consignment or included in the terminal box. 
Except for units supplied without control. 

18.2 

Radio control (as option) 

Should the unit be fitted with radio control, a manual for radio control is attached to the consignment. 

 

18.3 

Pneumatic connections diagram 

The pneumatic connections diagram is attached to the consignment. 

 

Summary of Contents for 20/94 AF Series

Page 1: ...ADEF Monorail Trolley Type 20 94 AF as monorail push travel trolley AFR as monorail hand geared trolley AFH as monorail electric trolley AFE as monorail pneumatic trolley AFP Installation Operating an...

Page 2: ...able of Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measu...

Page 3: ...erformance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any da...

Page 4: ...special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriately The device is on...

Page 5: ...ication label In reactor containment vessels to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load NOTICE If the units are not u...

Page 6: ...w or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for tra...

Page 7: ...l impact is the regular use of the equipment 4 4 Important components Trolley wheels Machined trolley wheels with maintenance free roller bearings Profiled roller surfaces for the use on all standard...

Page 8: ...must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving Generally additional lifting gear e g fork lift lifting platforms...

Page 9: ...om below 4 Therefore remove the hexagon nut 3 and the safety nut 4 on the side without gear 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from bel...

Page 10: ...ontrol switches are only for the optical information They can be different acc the delivery Monorail push travel trolleys are moved by pushing the load Monorail hand geared trolleys are moved by pulli...

Page 11: ...irst The prescribed maintenance intervals must be adhered to Observe the duty cycle i e intermittent operation S4 40 ED as per VDE 0530 means that in a period of 10 minutes the motor can operate no ma...

Page 12: ...design and kind of use The license will be given to qualified person be the approved supervision authorities Z S 9 2 Power supply 9 2 1 Mains connection The technical dates of the motors are to be tak...

Page 13: ...pondingly 12 3 Brake motor Electric driven trolleys from 15t are equipped with a brake motor Connection voltage for the brake 400 VAC Coil voltage 180 VDC trolley Capacity t Brake type Nominal brake m...

Page 14: ...dic inspection X as far as applicable 14 Service 14 1 Electric motor For the motor it is sufficient to keep the cooling airways clean and monitor the roller bearing and its lubrication status A high t...

Page 15: ...he switching unit Interruption in the control cable Check control cable and replace if necessary Defect of capacitor only for one phase alternating current Replace the capacitor Overheat protection ha...

Page 16: ...ircuit Motor has a short circuit in the body or windings Correct the problem by a specialist If the unit is suitable for explosive atmospheres the motor must be returned to the manufacturer for repair...

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