Hach PHOSPHAX indoor sc User Manual Download Page 1

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DOC026.53.00026

PHOSPHAX sc, PHOSPHAX indoor sc

USER MANUAL

04/2013, Edition 6

PHOSPHAX sc, PHOSPHAX indoor sc

sd/sk

Summary of Contents for PHOSPHAX indoor sc

Page 2: ......

Page 3: ...ns 25 3 5 2 Enclosure breakouts 25 3 5 3 Insert tubing and or cables 26 3 5 4 Connect the Filter Probe sc to the analyzer optional 26 3 5 5 Connect the optional heated drain 27 3 6 Installation of rea...

Page 4: ...nsiderations 65 A 5 Option 1 plumbing and connections 66 A 6 Option 2 plumbing and connections 68 A 7 Option 3 plumbing and connections 70 A 8 Option 4 plumbing and connections 72 A 9 Option 5 plumbin...

Page 5: ...rical fuse protection Via sc1000 controller Maximum of 2 analysis instruments for each sc1000 Outputs Relay current outputs network interface via sc1000 controller Refer to the sc1000 manual for detai...

Page 6: ...6 Specifications Figure 1 Instrument dimensions PHOSPHAX sc...

Page 7: ...ecifications Figure 2 Instrument dimensions PHOSPHAX indoor sc 40 mm 1 57 in 237 mm 9 33 in 850 mm 33 15 in 1040 mm 4094 in 720 mm 28 35 in 540 mm 21 26 in 466 mm 18 11 in 390 mm 15 35 in 280 mm 11 02...

Page 8: ...8 Specifications...

Page 9: ...er than that specified in this manual 2 1 1 Use of hazard information DANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury WARNI...

Page 10: ...ndicates that a risk of electrical shock and or electrocution exists This symbol if noted on the product indicates the need for protective eye wear This symbol when noted on the product identifies the...

Page 11: ...controller To convert the measured value of PO4 P to PO4 3 use the following conversion formula PO4 P x 3 07 PO4 3 The PHOSPHAX sc can operate using single or dual channel modes Operation with the Fil...

Page 12: ...OSPHAX indoor sc enclosure 1 LED for operating state Refer to Table 7 on page 47 for more information 2 Door lock 3 Rating plate with model number serial number voltage and frequency information and p...

Page 13: ...tive equipment suitable to the concentration and quantity of the dangerous material at the respective work place 3 1 Basic installation overview 1 Unpack the instrument section 3 2 2 Mount the instrum...

Page 14: ...e sure that the fastening has sufficient load bearing capacity approximately 160 kg The wall plugs must be selected and approved to suit the properties of the wall Plan cable and tubing routes to avoi...

Page 15: ...15 Installation 4 Attach the enclosure to the fastening bracket 5 Attach the angle bracket on the enclosure to the wall Figure 5 Bracket dimensions for wall mounting...

Page 16: ...16 Installation Figure 6 Wall mounting the analyzer 1 Washer M5 4X 4 Screw customer supplied 2 Socket head cap screw M5 X 8 2X 5 Socket head cap screw M5 X 40 2X 3 Angle bracket 6 Fastening bracket...

Page 17: ...The enclosure may tip forwards if it has not been fixed in place Only open the enclosure if the enclosure is properly mounted 1 Unlock the instrument item 4 Figure 7 item 3 Figure 8 2 Open the side l...

Page 18: ...18 Installation Figure 8 Open the PHOSPHAX indoor sc enclosure 1 Latches 3 Lock with key 2 Door hook 1 3 2...

Page 19: ...or the measuring unit is NOT a transport lock Do NOT remove the cover on the measuring unit 1 Open the enclosure door and secure with the door hook 2 Remove the transport lock on the analyzer panel Fi...

Page 20: ...ove the compressor transport lock1 1 The compressor compressor transport lock and cable tie only apply to sc analyzers that operate using the Filter Probe sc 1 Compressor transport lock 4 Protective c...

Page 21: ...een fixed in place Only open the enclosure if the enclosure is properly mounted 1 Open the enclosure door and secure with the door hook 2 Slide the collecting tray into the bottom of the enclosure Fig...

Page 22: ...y open the enclosure if the enclosure is properly mounted 1 Remove power from the instrument 2 Open the enclosure door and secure with the door hook 3 Connect the humidity sensor wires to the terminal...

Page 23: ...1 2 1 5 A 9 on page 74 2 FILTRAX 2 heated 2 2 2 6 A 10 on page 76 INDOOR Filter Probe sc Unheated 1 1 1 7 A 11 on page 78 FILTRAX Unheated 1 1 1 8 a A 12 on page 80 2 1 2 8 b A 13 on page 82 2 FILTRA...

Page 24: ...s a qualified installation technician is installing wiring for the Filter Probe sc or the heated drain See Figure 14 for protective cover removal Figure 13 Sealing plug types 1 Sealing plug type 1 2 S...

Page 25: ...accomplished by touching an earth grounded metal surface such as the chassis of an instrument or pipe or a metal conduit To reduce static build up avoid excessive movement Transport static sensitive...

Page 26: ...earth ground green yellow wire item 9 Figure 16 on page 28 from the Filter Probe sc to the ground terminal item 5 Figure 16 on page 28 5 Connect the power connector to the appropriate terminal connect...

Page 27: ...in 1 Open the enclosure door and secure with the door hook 2 Open the analyzer panel 3 Remove the protective cover Figure 14 on page 24 4 Connect the earth ground wire green yellow to the ground wire...

Page 28: ...c ground wire 3 Heated drain optional power connector 10 Filter Probe sc data cable connector 4 Filter Probe sc power connector 11 Filter Probe sc power cable connector 5 Earth ground wire terminal st...

Page 29: ...of the dangerous material at the respective work place CAUTION Avoid unnecessary contact with sample flows of unknown concentration as they can produce hazards due to trace chemicals radiation or bio...

Page 30: ...30 Installation Figure 17 Chemicals and reagents in the PHOSPHAX sc section 8 1 on page 51 1 Connection to colorimeter detector 4 Reagent 2 Drain 5 Cleaning solution 3 Sample line...

Page 31: ...must be provided between the mains connection of the sc1000 and the PHOSPHAX sc analyzer if it is demanded by the local regulation Only supply power to the instrument after all plumbing connections r...

Page 32: ...data network Refer to the sc1000 controller user manual for more information on connecting the Data Network item 1 Figure 18 Figure 18 Connect the PHOSPHAX sc to the sc1000 power supply 1 Data networ...

Page 33: ...ontroller to search for the analyzer Refer to the sc1000 user manual for more information 2 Configure the analyzer in the SENSOR SETUP menu and note the settings Refer to section 5 2 on page 35 for mo...

Page 34: ...34 System Startup...

Page 35: ...e used to slightly correct measurements which are close to Zero DEFAULT SETUP Resets the user editable options to their factory defaults CONFIGURE LOCATION 1 Settings for location 1 EDIT NAME Enter th...

Page 36: ...asured value SET TRANSFER value to be entered TUBE HEATING ON Probe tube heating switches on at the start of the selected month With filtration probe OFF Probe tube heating switches off at the end of...

Page 37: ...UAGE List of languages that are supported by the installed language package MEASURING DATA LOCATION1 GAIN CORR Indicates the correction factor set for correcting the measured values at measuring locat...

Page 38: ...liquid in the collecting tray STATUS MODULES Only if filtration probe is registered shows status of filtration modules 0 100 PRESSURE P MIN Only if filtration probe is registered shows the averaged mi...

Page 39: ...counter With filtration probe NEW MODULES Only if filtration probe is registered last filter module replacement PUMP MEMBRANE Only if filtration probe is registered date of the last pump membrane repl...

Page 40: ...s to warm up to automatically initalize the measurment process This process takes approximately 15 minutes when the instrument temperature is 15 C 59 F Note Lower instrument temperatures prolong the w...

Page 41: ...s material at the respective work place 6 1 General maintenance Regularly check the entire system for mechanical damage Regularly check all connections for leaks and corrosion Regularly check all cabl...

Page 42: ...STATE 4 Change the air filter pads as described on the controller 5 Remove the fan locking screw and slide the retaining strap to the top and remove Figure 10 on page 20 If necessary press the fan do...

Page 43: ...3 months 6 months 12 months 24 months Check measurement chamber and history of amplification event log X1 Visual check analytical compartment manual cleaning if necessary X1 X Check filter pads clean...

Page 44: ...able measurement values close the door of the analyzer 8 Press ENTER to start the validation Note The remaining time is displayed in seconds 9 Press ENTER to escape The results are displayed to note d...

Page 45: ...ost damage may occur Ensure that the instrument and tubing cannot freeze 1 Interrupt the measurement and switch the instrument to the service state 2 Isolate the analysis instrument from the controlle...

Page 46: ...10 Depending on the duration remove the system from its mounting and wrap the system in a protective film or dry cloth Store the system in a dry place 6 5 Scheduled maintenance Table 5 lists items th...

Page 47: ...oting the analyzer If the complete analysis instrument is not working check whether the humidity sensor has tripped Fix the damage dry the humidity sensor and restart the system If the problems still...

Page 48: ...nd store the filter modules so that they remain moist See operating instructions for the filtration probe sc Reset error manually TEMPSENS DEFECT Service state fan running heating off The temperature...

Page 49: ...mple tubing after start de frosting If there is a risk that the sample tubing is frozen a warning is displayed As far as possible wait until end of the warm up phase except if certain there is no fros...

Page 50: ...ued measurement Amount of reagent has dropped below warning level set Check reagent level and replace if necessary then reset reagent level The level is indicated mathematically and can only function...

Page 51: ...M3x50 2 LZY191 8 3 Mounting hardware Description Cat No Wall mount kit includes 4 screws 5 60 incl 4 anchors LZX355 Mounting kit for sc analyzer includes fastening angle bracket and screws LZY044 Set...

Page 52: ...272 23 Upper part of valve block LZY174 24 Upper part of valve block with valve LZY175 25 Valve 2 2 ways LZY168 26 Tubing 3 2 mm 2 m sc analyzer LZY195 27 Set of fittings 3 2 mm 4 pieces LZY111 28 Fit...

Page 53: ...Amplifier card for PHOSPHAX sc YAB045 58 Processor card for sc analyzer YAB099 59 Set of seals for PHOSPHAX sc measuring cell 4 O rings LZY197 60 Sealing for valve block LZY199 61 Sealing for overflo...

Page 54: ...54 Replacement Parts and Accessories Exploded view drawings Figure 20 Analyzer enclosure PHOSPHAX sc...

Page 55: ...55 Replacement Parts and Accessories Figure 21 Analyzer enclosure PHOSPHAX indoor sc...

Page 56: ...56 Replacement Parts and Accessories Figure 22 Analyzer panel overview...

Page 57: ...57 Replacement Parts and Accessories Figure 23 Analyzer panel front view details...

Page 58: ...58 Replacement Parts and Accessories Figure 24 Analyzer panel back view details...

Page 59: ...ax 32 0 15 41 61 20 info hach lange be www hach lange be DR LANGE NEDERLAND B V Laan van Westroijen 2a NL 4003 AZ Tiel Tel 31 0 344 63 11 30 Fax 31 0 344 63 11 50 info hach lange nl www hach lange nl...

Page 60: ...HR 42 000 Vara din Tel 385 0 42 305 086 Fax 385 0 42 305 087 info hach lange hr www hach lange hr HACH LANGE MAROC SARLAU Villa 14 Rue 2 Casa Plaisance Quartier Racine Extension MA Casablanca 20000 T...

Page 61: ...aused by any repair or attempted repair not authorized by Hach Company Any product not used in accordance with the instructions furnished by Hach Company Freight charges to return merchandise to Hach...

Page 62: ...62 Limited Warranty...

Page 63: ...ld be performed with power removed Delicate internal electronic components can be damaged by static electricity resulting in degraded instrument performance or eventual failure The manufacturer recomm...

Page 64: ...ructions to connect a 2 parameter configuration 1 Remove the small blind plug item 1 Figure 25 from the top hole on the overflow vessel Remove the large fitting item 2 from the bottom hole on the over...

Page 65: ...the drain tube assembly 3 Reconnect the T fitting as described in Options 4 6 8b 9b 10b and 11b A 3 Drain line considerations Always place the drain tubing so that there is a continuous fall minimum 3...

Page 66: ...for Option 1 1 Install the Filter Probe sc into the sample stream Refer to the Filter Probe sc User Manual for more information 2 Feed the Filter Probe sc hose sample lines electrical cables and drain...

Page 67: ...umbing and connection options Figure 27 Option 1 setup 1 PHOSPHAX sc analyzer 5 Filter Probe sc hose 2 AMTAX sc analyzer 6 Seal plug 2 3 Air tube 7 Sample line to overflow vessel 4 Seal plug 3 8 Drain...

Page 68: ...the analyzer opening Figure 28 item 9 Use Seal Plug 2 to secure Note The drain tube from the Filter Probe sc is not used 3 Feed the heated drain hose through the analyzer opening item 7 Use Seal Plug...

Page 69: ...1 PHOSPHAX sc analyzer 7 Heated drain tube 2 AMTAX sc analyzer 8 Seal plug 1 3 Unused heated drain sample lines 9 Filter Probe sc hose 4 Unused Filter Probe sc drain tube 10 Seal plug 2 5 Air tube 11...

Page 70: ...into the sample stream Refer to the FILTRAX User Manual for more information 2 Feed the heated hose from the FILTRAX through the analyzer opening Figure 29 item 5 Use Seal Plug 1 to secure 3 Feed the...

Page 71: ...g and connection options Figure 29 Option 3 setup 1 Unused heated drain sample lines 5 FILTRAX heated hose 2 Seal plug 3 6 Seal plug 1 3 Heated drain hose 7 FILTRAX sample line 4 Seal plug 1 8 Heated...

Page 72: ...ove the T fitting from the drain tube item 7 Retain for reuse with Analyzer 2 f Connect the heated drain tube to the valve block connector g Connect the sample line from the FILTRAX to the bottom inle...

Page 73: ...zer 1 16 Seal plug 1 3 Seal plug 1 10 Sample line from analyzer 1 17 Heated drain hose 4 Seal plug 3 11 Heated drain hose 18 Seal plug 3 5 Unused heated drain sample lines 12 Heated drain hose from an...

Page 74: ...on 2 Feed the heated hose from FILTRAX 1 through the analyzer opening Figure 31 item 7 Use Seal Plug 1 to secure 3 Feed the heated hose from FILTRAX 2 through the analyzer opening item 6 Use Seal Plug...

Page 75: ...tup 1 FILTRAX 1 7 FILTRAX heated hose 1 2 FILTRAX 2 8 Heated drain tube 3 Seal plug 1 9 FILTRAX 2 sample line 4 Unused heated drain sample lines 10 FILTRAX 1 sample line 5 Heated drain hose 11 Overflo...

Page 76: ...r f Connect the sample line from FILTRAX 1 to the bottom inlet on Overflow Vessel 1 using the fittings item 20 g Connect the sample line from FILTRAX 2 to the bottom inlet on Overflow Vessel 2 using t...

Page 77: ...e line 4 FILTRAX 2 14 Heated drain sample 2 from analyzer 1 24 Heated drain 2 sample line 5 Seal plug 1 15 Heated drain sample 1 from analyzer 1 25 FILTRAX 1 heated hose 6 Seal plug 3 16 Overflow vess...

Page 78: ...ll the Filter Probe sc into the sample stream Refer to the Filter Probe sc User Manual for more information 2 Feed the Filter Probe sc hose sample lines electrical cables drain tube through the analyz...

Page 79: ...ion options Figure 33 Option 7 setup 1 PHOSPHAX sc analyzer 6 Filter Probe sc hose 2 AMTAX sc analyzer 7 Seal plug 2 3 Unused Filter Probe sc drain tube 8 Sample line to overflow vessel 4 Air tube 9 D...

Page 80: ...he FILTRAX User Manual for more information 2 Feed the heated hose from the FILTRAX through the analyzer opening Figure 34 item 3 Use Seal Plug 1 to secure 3 Feed the drain tube through the analyzer o...

Page 81: ...81 Plumbing and connection options Figure 34 Option 8a setup 1 Seal plug 3 2 Seal plug 1 3 FILTRAX heated hose 4 FILTRAX sample line 5 Drain tube Feed to a lower drain maximum 2 m 6 5 ft...

Page 82: ...er to the 2 parameter configuration Refer to 2 parameter configuration on page 64 d Connect the reworked overflow of the overflow vessel to deliver the sample to Analyzer 2 e Feed the overflow vessel...

Page 83: ...FILTRAX sample line 2 AMTAX sc analyzer 8 FILTRAX heated hose 3 Seal plug 3 9 Seal plug 1 4 Sample line from analyzer 1 maximum 2 m 6 5 ft 10 Seal plug 3 5 Drain tube Feed to a lower drain maximum 2 m...

Page 84: ...sample stream Refer to the FILTRAX User Manual for more information 2 Feed the heated hose from FILTRAX 1 through the analyzer Figure 36 item 6 Use Seal Plug 1 to secure 3 Feed the heated hose from F...

Page 85: ...9a setup 1 FILTRAX 1 5 FILTRAX 2 heated hose 9 FILTRAX 1 sample line 2 FILTRAX 2 6 FILTRAX 1 heated hose 10 Overflow vessel 1 3 Seal plug 1 7 Drain tube Feed to a lower drain maximum 2 m 6 5 ft 11 Ove...

Page 86: ...Remove the drain tube with the T fitting from the valve block connector e Connect the drain tube to the valve block connector f Connect the sample line from FILTRAX 1 to the bottom inlet on Overflow V...

Page 87: ...tube 3 AMTAX sc analyzer 10 Overflow vessel 2 17 Overflow vessel 2 tube 4 FILTRAX 2 11 Drain tube Feed to a lower drain maximum 2 m 6 5 ft 18 FILTRAX 1 heated hose 5 Seal plug 3 12 FILTRAX 2 sample li...

Page 88: ...ions for Option 10a 1 Install the sample preparation unit 2 Feed the sample line from the sample preparation unit through the analyzer Figure 38 item 2 Use Seal Plug 3 to secure 3 Feed the drain tube...

Page 89: ...89 Plumbing and connection options Figure 38 Option 10a setup 1 Seal plug 3 2 Sample line 3 Drain tube Feed to a lower drain maximum 2 m 6 5 ft...

Page 90: ...m 7 Use Seal Plug 3 to secure b Feed the drain tube through the analyzer item 6 Use Seal Plug 3 to secure c Remove the drain tube from the valve block connector d Connect the sample line from the samp...

Page 91: ...b setup 1 PHOSPHAX sc analyzer 4 Sample line from analyzer 1 7 Sample line 2 AMTAX sc analyzer 5 Drain tube Feed to a lower drain maximum 2 m 6 5 ft 8 Seal plug 3 3 Seal plug 3 6 Drain tube Feed to a...

Page 92: ...from each sample preparation unit through the analyzer Use Seal Plug 3 to secure 3 Feed the drain tube through the analyzer using Seal Plug 3 Figure 40 item 2 Note Tubes can be pushed through prepared...

Page 93: ...nd connection options Figure 40 Option 11a setup 1 Seal plug 3 3 Sample line preparation 2 5 Overflow vessel 1 2 Drain tube Feed to a lower drain maximum 2 m 6 5 ft 4 Sample line preparation 1 6 Overf...

Page 94: ...ting from the valve block connector Connect the drain tube to the valve block connector Discard the T fitting e Connect Sample Line 1 from Sample Preparation Unit 1 to the bottom inlet on Overflow Ves...

Page 95: ...alyzer 2 overflow vessel 1 3 Seal plug 3 9 Drain tube Feed to a lower drain maximum 2 m 6 5 ft 15 Sample line to analyzer 2 overflow vessel 2 4 Drain tube Feed to a lower drain maximum 2 m 6 5 ft 10 S...

Page 96: ...96 Plumbing and connection options...

Page 97: ...cesses like cleaning are interrupted by a forced measurement The interrupted process will be started again after the forced measurement A discharged value will be discarded before the measurement A fo...

Page 98: ...ll be interrupted from measurement series The interrupted process will start again after the end of the measurement series To use the START BY BUS feature the sample has to be available at any time fo...

Page 99: ...eger 1 R 0 100 percentage of cooling fan power HEATING 40028 Unsigned Integer 1 R 0 1 status off heating for sample tube 0 OFF 1 ON HUMIDITY PROBE 40029 Unsigned Integer 1 R 0 100 humitity filtration...

Page 100: ...gister to start a bus action see Field bus control BUS ANALY START 40072 Unsigned Integer 1 R W 0 1 you can start the analyzer about the bus BUS SERVICE 40073 Unsigned Integer 1 R W 0 1 you can start...

Page 101: ...21 22 23 measuring intervall 0 5 minutes 1 10minutes 2 15 minutes to 23 120 minutes 33 3h 45 4h 57 5h 69 6h 81 7h 93 8h 105 9h 117 10h 129 11h 141 12h 153 13h 165 14h 177 15h 189 16h 201 17h 213 18h 2...

Page 102: ...R W The number of measurement values that result in an average value in a START BY BUS measurement series NO OF VALUES CH1 40135 Unsigned Integer 1 R W 0 100 2 channel mode how often is channel 1 meas...

Page 103: ...of the last correction factor for channel one LAST CHA FACTOR2 40200 Time2 2 R the date of the last correction factor for channel two SAMPLE DETECTION 40211 Unsigned Integer 1 R W 0 1 2 output if samp...

Page 104: ...the analyzer during the last 24 hours intervall starts with power on ENCLOSU TEMP MAX 40275 Float 2 R 50 200 0 the maximum temperature inside the analyzer during the last 24 hours intervall starts wit...

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