Habegger HIT-TRAC 16B User Manual Download Page 5 | Manualshive

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User Guide

TGT. 27.09.2017

Technical

Page 5 of 20

©Copyright by Habegger Maschinenfabrik AG

Version 02 / 27.09.2017

EC declaration of conformity

We,

HABEGGER Maschinenfabrik AG Thun

Mittlere Strasse 66

CH-3600 Thun

hereby declare that the

HIT - TRAC 16B

conforms to the health and safety requirements of the EC Machinery Directives in its conception and design, as well as in the
version placed on the market by us.
In the event of improper use, as well as modifications or changes which are unauthorised by us, this statement loses its valid-
ity.
This declaration of conformity also loses its validity if the relevant user guide and maintenance manual are not followed or
are violated.

Applicable EC directives:

EC Machinery Directives 2006/42/EG

Applied harmonised standards:

EN ISO 12100: 2011-01

Location:

Thun

Date:

27. September 2017

Technical manager

CEO

Thomas Gerber

Urs Schneider

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Summary of Contents for HIT-TRAC 16B

Page 1: ...de TGT 27 09 2017 Technical Page 1 of 20 Copyright by Habegger Maschinenfabrik AG Version 02 27 09 2017 Original User Guide Version 02 HIT TRAC 16B 07016 11_HIT TRAC 16B v 10m min 5 2kW 07042_BA zu HIT TRAC 16B ...

Page 2: ...é contrôlé et est conforme aux exigences de la commande aux spécifications aux dessins ainsi qu aux normes et prescriptions en vigueur à tout point de vue Machine motorisée de traction par câble HIT TRAC 16 avec moteur à essence Test certificate We hereby confirm that the machine described below was tested and satisfies the requirements posed in the order specifi cations drawings as well as the re...

Page 3: ...Safety instructions 8 3 1 Proper use 8 3 2 Safety instructions in this user guide 8 3 3 General safety instructions 9 3 4 Approved users 12 3 5 Warranty and Guarantee 12 3 6 Actions in case of emergency 12 4 Technical specifications 13 5 Operation 14 5 1 Preparation 14 5 2 Insert rope 15 5 3 Pulling and hoisting 16 5 4 Lowering 17 6 Faults 18 7 Maintenance 19 8 Replacement parts 19 9 Disposal 20 1...

Page 4: ...ts to only use replacement parts from HABEGGER Preface You have made a wise decision in opting for the HABEGGER motor driven rope pulling machine HIT TRAC 16 Using this new type of rope pulling machine you can pull hoist and lower loads Servicing and maintenance are very simple and guarantee hassle free and reliable operation when handled correctly You may already know how your newly purchased rop...

Page 5: ...nception and design as well as in the version placed on the market by us In the event of improper use as well as modifications or changes which are unauthorised by us this statement loses its valid ity This declaration of conformity also loses its validity if the relevant user guide and maintenance manual are not followed or are violated Applicable EC directives EC Machinery Directives 2006 42 EG ...

Page 6: ...ing system before carrying out any work 1 3 Rope The machine is equipped for rope diameters of 11 2 mm in the factory This rope is suitable for all hoisting pulling and lowering work Only suitable original HABEGGER ropes should be used 1 4 Operation The machine is operated by a petrol engine using a friction clutch If the machine is overloaded the coupling slips through and the load cannot be hois...

Page 7: ...r Maschinenfabrik AG Version 02 27 09 2017 2 Assembly and performance 1 2 3 4 5 6 7 8 9 10 11 12 Thrust roller Compression sleeve Rope guide Guiding pulley Lowering brake Anchor bolts Driving wheel Information sign Chain brake Cover fastening Starter motor Driving plate ...

Page 8: ...structions It is all about your safety 3 1 Proper use The motor driven rope pulling machine HIT TRAC 16 is designed for pulling hoisting and lowering loads The maximum tensile force is 16 kN 1600 kg The HIT TRAC is not to be used to transport people under any circumstances It is forbidden to carry people in a hanging HIT TRAC structure Please note the safety instructions on the machine and in this...

Page 9: ...ng from exhaust gases Never work in enclosed spaces Risk of ignition in close proximity to open fire or highly combustible objects fuel sparks Anchorage The anchorage point must be able to withstand the expected tensile force possibly test beforehand The best anchorage points are fixed objects and structures rings which have been cemented in place Eyelets or poles Natural anchorage points strong h...

Page 10: ...es when handling wire ropes Secure freely suspended loads against twisting so that the rope will not twist Damage to the rope squashed untwisted non circular or bent ropes or ropes with kinks or broken strands should not be used Ropes with protruding strands remove protruding strands Damage to either end of the rope If possible shorten rope Replace the rope when more than 10 of the rope is worn ou...

Page 11: ... hoisting and lowering The careful installation of the rope drive and the machine assembly is the best guarantee of smooth operation Place the rope on the rocker as shown on the information sheet see chapter 5 2 observing the location of the rope with the load hook Check the length of rope and the machine s hoisting abilities by pulling Keep an eye on the load when it is moving When pulling diagon...

Page 12: ... that the user guide manual is made available to the user and ensure that they have read and understood this 3 5 Warranty and Guarantee Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to non compliance with the following user guide 3 6 Actions in case of emergency Check before starting operation if and where you can get mobile pho...

Page 13: ...ight dimensions 310 mm 670 mm 645 mm Effective driving wheel diameter 250 mm Dead weight rope pulling machine 42 kg Gear oil 0 2l 80 W 90 Traction rope Model Diameter Length Breaking load HABEGGER 4 x 25 FW FC galvanised 11 2 mm optional 88 kN Driving motor Model Manufacturer Output Fuel Fuel capacity Petrol motor 2 stroke motor STIHL MS 660 or STIHL MS661 A Stihl Waiblingen 5 2 kW 2 stroke petrol...

Page 14: ...y not be larger than the rope pulling machine s nominal pulling force employ rope tension meter For larger forces Reduce the tensile force using pulley blocks Use the correct anchors and means of fastening straps for the force Determine and prepare mounting options for the load Identify a location where the machine can be anchored and attach the rope pulling machine in the pulling direction using ...

Page 15: ...oint on the driving wheel without an idle stroke The rope is placed in the driving wheel as shown in the follow ing diagram also see chapter 2 1 Unlock cover and swivel open 2 Loop the rope with the load hook at the bottom 3 Place loop in driving wheel keyways 4 Place empty rope at the top underneath the thrust roller lift rocker 5 Place load bearing rope in guiding pulley 6 Place load bearing rop...

Page 16: ...or too long 3 Set the driving wheel into motion using the throttle lever Open the thrttle enough that the motor runs smoothly and the centrifugal clutch grips properly When hoisting ensure that neither the housing nor the rope are being diverted or tilted by objects or obstacles The freely exiting rope may not be impeded Keep an eye on the rope during movement Danger of slipping with small loads W...

Page 17: ...ng starts to move The rope speed is dependent on the speed of the hand crank Caution The driving plate cams can be damaged Do not release the hand crank during movement and do not pivot during movement To pause the lowering stop the handwheel This raises the contact pressure on the brake plates until the brake housing and consequen tially the load come to a stop As soon as the brake housing stops ...

Page 18: ...lt Centrifugal clutch on motor worn out Sliding clutch worn out Sliding clutch misaligned Brake driving plate cams broken Hand crank cams broken Brake spindle stuck in open position Reduce load or employ pulley block pulling system Release chain brake Replace V belt Replace centrifugal clutch Readjust sliding clutch Adjust sliding clutch Replace driving plate product no 07510 Replace handle grip p...

Page 19: ...deformities Damage tears or broken wires Rope Cleaning X Rope Diameter check X for worn out ropes when rope diameter 10 mm Change the rope Oil level in sight gauge X The machine the rope and the accessories must be checked at least every 2 years see sticker on machine by a qualified professional In this way all parts will be checked for deformities wear and tear and cracks The results of these che...

Page 20: ...t and recycling materials helps us all 10 Accessories 10 1 Supporting pipe Using the supporting pipe the rope can be effortlessly wound from and onto the winch 1 Remove crank handle 2 Slide winch onto hub and secure using star grip 3 Place rope under rope guide 4 Unwind rope 5 To wind the rope clamp the crank handle to the winch For ropes longer than 50 m we recommend using a winch drive in order ...

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