Habasit CQ-02 Use And Maintenance Manual Download | Manualshive

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Habasit Italiana S.p.A.

Via del Lavoro 50

I-31016

– Cordignano (TV)

Tel.: +39 0438 9113

Fax: +39 0438 912374

Use and maintenance manual
PQ-02

Author:

FT

Page 1 of 4

Edition:

04/2018

R. 0

Replaces:

Welding kit

PQ-02

Use and maintenance manual

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Summary of Contents for CQ-02

Page 1: ...ana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 02 Author FT Page 1 of 4 Edition 04 2018 R 0 Replaces Welding kit PQ 02 Use and maintenance manual ...

Page 2: ... children and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding kit be carried out by skilled personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of ...

Page 3: ...avoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 02 Author FT Page 3 of 4 Edition 04 2018 R 0 Replaces CONTENTS SAFETY WARNINGS 2 0 INTRODUCTION 4 ANNEXES WELDER W 01 JOINING CLAMP CQ 02 ...

Page 4: ...e belt are pressed together to weld the junction In the third stage finishing the junction is allowed to cool and then the burr on the junction is removed by means of a blade or grinding obtaining a high quality closed loop round belt The PQ 02 kit is suited for on site installation or for medium small mass production in a workshop The PQ 02 kit includes W 01 welder for 120V or 230V power voltage ...

Page 5: ...aliana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 1 of 15 Edition 06 2017 R 0 Replaces Welder W 01 Use and maintenance manual ...

Page 6: ...ildren and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding device be carried out by skilled personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of ...

Page 7: ...rmity 6 1 4 EC plates 7 2 GENERAL DESCRIPTION 7 3 TECHNICAL DATA 8 4 OPERATING MODE 8 5 GETTING STARTED 9 6 WELDING OF ROUND BELTS 10 7 MAINTENANCE 10 7 1 Measuring of the plate temperature on the welder W 01 6 or W 01 8 10 7 2 Replacement of the power cord on welder W 01 6 or W 01 8 11 7 3 Accessory spare parts orders 11 7 4 Warranty 11 7 5 Technical consulting 11 8 DISMANTLING AND SCRAPPING 12 9...

Page 8: ...rk as well as operation of the welding device be carried out by SKILLED QUALIFIED PERSONNEL or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detaile...

Page 9: ...eep out of reach of children Do not allow untrained personnel or personnel who have not read these instructions use the tool 1 2 3 Improper use The welder W 01 was exclusively designed for the applications described in this user manual In particular the welder W 01 was developed to join Habasit fabric belts made of technopolymers TPU PA PVC TPO without metal An improper use and an application for ...

Page 10: ...0438 912374 Use and maintenance manual W 01 Author FT Page 6 of 15 Edition 06 2017 R 0 Replaces 1 3 EC declaration of conformity Habasit Italiana Spa has included the EC Declaration of Conformity with the machine as per European Directives 2014 35 UE APPENDIX IV and 2014 30 UE APPENDIX IV ...

Page 11: ...o TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 7 of 15 Edition 06 2017 R 0 Replaces 1 4 EC plates The EC plate was affixed to the device 2 General description Figure 1 General overview Pos Description 1 HEATING PLATE 1 ...

Page 12: ...0 08 0 6 Max temperature C F 270 519 Max plate temperature deviation C F 10 18 Preheating time min 10 DIMENSIONS Dimensions length x height x depth mm inc 270L x 150W x 40H 10 6L x 5 9W x 1 6H WEIGHT Net weight kg lbs 0 31 0 68 4 Operating mode The welder W 01 operates according to the hot blade principle to weld the belts make contact between the belt ends and the hot plate of the welder The heat...

Page 13: ...s and place it on the support or on a sufficiently flat surface Respect preheating time of 10 min Check temperature of the heating plate The temperature is preset at the factory at 270 C 519 F WARNING Do not touch the hot zone of the welding tool Keep device away from water and meltable substances Make sure the heating plate do not touch surfaces or objects when the welder is placed on the support...

Page 14: ...ectify or replace with the correct type where necessary 7 1 Measuring of the plate temperature on the welder W 01 6 or W 01 8 Check the operating temperature of the welding device once a month Carry out this check in an interior room in a draft free environment with an ambient temperature of between 18 C 64 F and 25 C 77 F Heat up the welder for at least 10 minutes Insert a precision temperature p...

Page 15: ...ctly ordered from the manufacturer at the following address Please clearly specify ordered part codes Enter codes based on Drawings see chapter SPARE PARTS and if possible the power voltage required for mains connection The use of other branded spare parts that do not meet Habasit specifications is prohibited Habasit is not liable for the use of non original Habasit spare parts 7 4 Warranty All to...

Page 16: ...iana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of RAEE separate waste collection Habasit collects the RAEE generated by its production maintenance and customer service activities as per Directive 2012 19 EU article...

Page 17: ...ons The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUM...

Page 18: ...o be performed Frequency Spare part code for additional information and reference numbers see user manual Periodic monthly Evaluation criteria Daily 1 6 Note 1 Cleaning 1 1 Clean the machine after use removing residue deposits A 2 Inspect the power cord 2 1 Inspect the cord and plug to ensure there are no defects B Insulation damaged Defective connections 3 Measure heating plate temperature 3 1 Pr...

Page 19: ...017 R 0 Replaces 12 A2 Preventive maintenance summary sheet Machine type Machine nr Start date Actions see checklist check completed check completed check completed check completed daily unrecorded work next approv al date next appro val date next appro val date next appro val date 2 1 Check for cord damages 3 1 Measure heating plate temperature Observations repairs ...

Page 20: ......

Page 21: ...na S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual CQ 02 Author FT Page 1 of 14 Edition 04 2018 R 0 Replaces Joining clamp CQ 02 Use and maintenance manual ...

Page 22: ...ODUCTION 3 1 GENERAL INFORMATION 3 1 1 APPLICATION 3 1 2 IMPORTANT SAFETY TERMS 3 2 GENERAL DESCRIPTION 5 3 TECHNICAL DATA 6 4 OPERATING MODE 6 5 GETTING STARTED 6 6 WELDING OF ROUND BELTS 7 7 MAINTENANCE 9 7 1 ACCESSORY SPARE PARTS ORDERS 9 7 2 WARRANTY 9 7 3 TECHNICAL CONSULTING 10 8 DISMANTLING AND SCRAPPING 11 9 REQUIRED ACCESSORIES 12 CUTTING DEVICE 12 10 SPARE PARTS 13 11 CUSTOMER SERVICE 14...

Page 23: ...ctions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please consult the manufacturer 1 2 Important safety terms Symbols WARNING and INDICATION were included in this manual These symbols indica...

Page 24: ...proper use Observe all assembly operation and maintenance indications of the machine as well as all technical data This will avoid any problem damage to persons or objects The term QUALIFIED PERSONNEL refers to persons authorized to carry out the required work These persons must be adequately trained and have such an experience in their field to be able to reckon and prevent danger They are aware ...

Page 25: ...maintenance manual CQ 02 Author FT Page 5 of 14 Edition 04 2018 R 0 Replaces 2 General description Figure 1 General overview Pos Description 1 V GUIDE 2 BELT LOCKING WEDGE CHOCK 3 CLAMP CLOSING SCREW 4 CONTRAST SPRING 5 TENSIONING KNOB 6 ALIGNMENT PIN 7 BELT LOCKING SCREW 8 BELT LOCKING KNOB 8 3 4 6 2 1 5 7 ...

Page 26: ...re is a screw clamp that allows to lock the ends of the thermoplastic round belt in processing The closing of the joining clamp is secured by a tensioning knob 5 which allows the adjustment of the applied force by tightening it on the locking screw The joining clamp CQ 02 is suitable for both stationary and mobile use For the stationary use it is sufficient to have a stable work surface on which t...

Page 27: ... correct development of the round belt Open the bars 1 unscrewing the tensioning knob Open the screw clamps 2 by unscrewing the knobs 8 Introduce belt ends laterally into V guides 1 and lock them into place by protruding the ends about 5 mm 0 2 in in accordance with the diameter if larger must protrude a little more INDICATION Fix belt without twisting i e according to its inner disposition Insert...

Page 28: ...lastic belts in suitably aerated rooms The installation of suitable exhaust devices and or personal protection equipment must be assessed by the user based on work site characteristics and current local laws Gently open the bars 1 by slightly unscrewing the tensioning knob Quickly remove the welder Quickly close the bars 1 put the two melted surfaces in contact The welding pressure is generated by...

Page 29: ...ps 2 works correctly If necessary clean and slightly lubricate the dowel pins 6 7 1 Accessory spare parts orders Spare parts and accessories can be directly ordered from the manufacturer at the following address Please clearly specify ordered part codes Enter codes based on Drawings see chapter SPARE PARTS and if possible the power voltage required for mains connection The use of other branded spa...

Page 30: ...74 Use and maintenance manual CQ 02 Author FT Page 10 of 14 Edition 04 2018 R 0 Replaces 7 3 Technical consulting Our experts are available for all consultations For technical questions concerning the positioning device operations and conditions contact the manufacturer at the address listed above ...

Page 31: ...truction are Steel Aluminum Electric wires Plastic materials Rubber Habasit Italiana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of RAEE separate waste collection Habasit collects the RAEE generated by its production...

Page 32: ...02 Author FT Page 12 of 14 Edition 04 2018 R 0 Replaces 9 Required accessories Cutting device The cutting device S 16 is a manual cutting tool to cut thermoplastic round belts to the required length before the Quickmelt joining procedure takes place The S 16 allows to perform a proper right angled cut up to 15 mm 0 6 in diameter ...

Page 33: ... Italiana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual CQ 02 Author FT Page 13 of 14 Edition 04 2018 R 0 Replaces 10 Spare parts H088000476 CQ 02 ...

Page 34: ...ns The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUME...

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