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12.2.  General faults  

Fault: 

Cause: 

Correction: 

Stove will not ignite 

1. The set target room 
temperature is lower than the 
current room temperature 
(actual temperature); the 
“STANDBY” symbol appears on 
the display  

Increase the target temperature. 

 

2. Storage container is empty  

Refill storage container. 

 

3. Excess pressure in the 
fireplace system 

Open any fireplace vents, remove any dirt 
from the fireplace or flue tube 

 

4. Electric ignition is defective 

Replace ignition fuse (in the control unit) 
or call in the service engineer 

 

5. Electricity supply is 
interrupted 

Put in the mains cable, check fuse (in the 
control unit, see Figure 14), check fuse in 
the distribution box 

 

6. 

Error message “OC 

triggered, check burner” 

Replace fuse F1 in the control unit (T3, 
15A) 

No display showing 

1. Fuse defective 

Replace fuse F3 in the control unit 
(T0, 315 A) 

 

2. Loose or defective 
connection cable between 
operator console and control 
unit  

Check plugs and sockets, otherwise call 
in the service engineer  

 

 

 

Fire burns with a tall 
yellow flame; 
wood pellets piling up 
in the combustion pot 
and/or the viewing 
panel is excessively 
sooty 

1. The combustion air supply to 
the combustion pot is blocked 
by ash deposits. 

Turn off the stove and let it cool down. 
Remove the combustion pot from its 
support and clean the air holes  

 

2. Combustion pot is not 
correctly seated 

Make sure that the combustion pot is 
correctly seated. 

 

3. Poor quality fuel 

Use only standard wood pellets. Make 
sure that the fuel is dry and cannot 
absorb any moisture during storage. 

 

4. Seals on the combustion 
chamber door or on the 
cleaning covers are defective 

Call in the service engineer 

 

5 Flue gas passes or flue tubes 
partly blocked with fly ash 

Clean flue gas passes and flue tubes 
 

Summary of Contents for Catania

Page 1: ...t it must be cleaned See operating instructions If this is not done there will be more and more clinker Then the device will no longer be able to ignite properly Pellets may pile up in the combustion pot In extreme cases this can reach all the way back to the pellet chute Backfire in the pellet container and smouldering in the pellet tank might possibly result This will destroy your device and is ...

Page 2: ...8 2 Cleaning the glass panel 13 8 3 Cleaning the combustion pot 13 8 4 Removing the ash from the combustion chamber 14 8 5 Cleaning the pellet container 14 8 6 Cleaning the flue gas passes and the flue tubes 15 8 7 Cleaning the induced draught housing and fan 15 9 Description of the components 15 9 1 Storage container pellet tank 15 9 2 Screw conveyor motor screw conveyor 15 9 3 Combustion pot wit...

Page 3: ...er air of the room enters the stove at the bottom of the cladding is heated and flows out again at the top in the area of the slats The proportion of radiant heat is given off by radiation in the area of the viewing window of the combustion chamber door and from the stove s metal surfaces 2 General instructions safety instructions Before commissioning the pellet stove read the entire installation ...

Page 4: ...to your children s and guests attention In particular any cleaning staff should be informed and instructed regarding the possible unexpected heating up of the stove Placing non heat resistant objects on or near the heating device even when it is cold since it can ignite again by itself is forbidden Do not lay any laundry on the stove to dry Clotheshorses for drying clothes and the like must be pos...

Page 5: ...ecause of the way that the pellet stove works with an induced draught fan all fume outlet pipes as far as the intake to the fireplace must be gas tight It is also essential to ensure that the flue tube does not stick out into the open cross section of the chimney The use of wall lagging is recommended for the insertion into the chimney See Figure 3 With longer flue gas pipework horizontal sections...

Page 6: ...on phase which is divided into 10 zones is ended after reaching a precisely defined temperature on the flame temperature sensor and the control unit switches to Heating Mode operating status The duration of the Ignition phase may vary but it is restricted to a maximum length of about 20 minutes If during these 20 minutes no flame is formed or the required temperature is not reached at the flame te...

Page 7: ...pped the ignition is switched off and the device is in a waiting position Before the stove can switch back from Standby operating status to the Ignition phase operating status two ignition conditions must be fulfilled 1 The room temperature must be at least 1 0ºC below the set target room temperature 2 The flue gas temperature measured with the thermosensor must be lower than 70 C It is only when ...

Page 8: ...the Heating mode operating status the stove cools down below a minimum temperature a safety shutdown is initiated and the following error message is shown on the display Shutdown flue gas temperature heating mode too low The stove cannot restart its heating mode until the error message has been cleared on the operator console and the desired operating mode has been reset 6 Description of operator ...

Page 9: ...n selection arrow Right Enter the selected menu item 6 2 3 Setting the operating mode Back Select Heating Auto Operating mode Off Functions of the keys Left Display Info screen 1 Middle top Selection up Middle bottom Selection down Right Save the selected operating status 6 2 4 Setting the time and date Back Select 15 00 24 01 2005 Information Time Date Functions of the keys Left Display Info scre...

Page 10: ...eft Back key 6 5 Description Key lock child safe 1 Menu Room target actual 0 28 C 15 00 We 23 01 2004 Information Operating mode Auto Operating status Standby In Info screen 1 you can activate a key lock Activating the key lock Hold the Menu key down for about 10 seconds until Key lock activated appears on the display Deactivating the key lock Hold the Menu key down for about 10 seconds until Key ...

Page 11: ...1 5 C to 2 C higher than the current room temperature Before commissioning remove any stickers and any accessories from the ash pan and the combustion chamber This also applies to any transportation handling securing materials Check that the combustion chamber cladding is attached to its fastenings This might have slipped out of its position as a result of the transportation or installation of the...

Page 12: ...repeatedly until the information screen appears In the Info screen press the right key Menu Now the main menu appears In the main menu place the cursor on Date Time with the two middle keys Press the right key Select Now the programming window for the date and time appears In the programming window press right key Edit Now programming is activated select the field to be edited with the right key a...

Page 13: ...ntenance to maintenance is reduced and the accumulation of ash increases by 2 or 3 times This results in lower heat output and an increased fan rotation speed We therefore recommend checking and or cleaning the flue gas passes after 1 000 kg of pellets at the latest See Figure 8 a b Attention Devices that are not maintained in accordance with our specifications must not be operated Failure to obse...

Page 14: ...ing mode Procedure Press the left key on the operator console repeatedly until the Info screen appears then press the right key Menu with the two middle keys move the cursor to Operating Modes press the right key Select with the two middle keys move the cursor to OFF press the right key Save the stove begins to cool down Once the stove has completely cooled down cleaning work can begin Attention T...

Page 15: ...tial to replace defective seals 8 7 Cleaning the induced draught housing and fan This housing is made accessible for cleaning by undoing the 4 nuts shown in Figure 9 See arrows Remove the induced draught motor by pulling it out Now clean the flue gas passes the induced draught fan and the flue tubes with a brush and an ash vacuum cleaner Then reassemble the components in reverse order Make sure th...

Page 16: ...emperature required to ignite the wood pellets The period during which ignition is activated depends on how quickly the required flame temperature is reached so that the system can switch from the Ignition phase to Heating mode The average ignition glow time is 10 to 12 minutes depending on pellet quality The ignition phase is restricted to a maximum time of 21 minutes and therefore the maximum ig...

Page 17: ...ted switch on and off times in Auto operating mode Read off the relevant operating mode and the relevant operating status which the device is currently in and the date and time Read every error message shown as text and number Make the selection of language for the menu on the operator console Figure 15 Operator console 9 6 1 Backlighting The backlighting of the display is switched off 5 minutes a...

Page 18: ...e When a certain temperature is reached the OC is triggered independently of the control unit and it cuts the stove off from the electricity supply Thermo protection 9 12 Combustion chamber cladding The combustion chamber is clad on its three casing surfaces the left side wall the right side wall and the back wall with the material Vermiculite Figure 16 Combustion chamber 1 Combustion chamber clad...

Page 19: ...e 10 1 Parts list Picture 17 Parts list GSM Module 1 Plug in power unit 2 GSM Terminal TC35 3 Antenna 4 Data cable module pellet stove 5 Velcro fasteners 10 2 Assembly instructions GSM Module Picture 18 Connections GSM Module 1 Data cable connection 2 Antenna connection 3 Connection of plug in power unit 10 2 1 Assembly of the antenna To ensure perfect radio reception the position of the antenna s...

Page 20: ...ed by constant flashing of the LED on the GSM module in a 2 sec cycle If a network has been found and the module has registered then the LED only flashes briefly every 4 sec 10 3 4 Starting the pellet stove via mobile phone Overview of the GSM commands whether the individual characters are input in upper or lower case is irrelevant telnew06761234567 Set operator telephone number to 06761234567 DE ...

Page 21: ...32 kg Duration of burn with one charge min max ca 25 h 50 h ca 25 h 50 h Permitted fuel Low dust wood pellets to Ö Norm Eco standard M 7135 DIN 51731 EN 14961 2 Diameter 6 mm Length max 30 mm Diameter 6 mm Length max 30 mm Room heating capacity to Ö Norm M 7521 max 230 m 3 max 230 m 3 Room heating cap y to DIN 18893 constant heating 250m 3 145m 3 98m 3 250m 3 145m 3 98m 3 Room heating cap y to DIN...

Page 22: ...orrection 3 Check burner Cause The automatic fuel reduction has initiated a safety shutdown Correction Set the heating profile as description Room temperature sensor is on the floor or on the wall hang the sensor free Contact the service engineer 4 Shutoff flue gas temp Heating mode 5 Cause Flue gas temperature is starting to fall rapidly despite maximum heat output for a long period The following...

Page 23: ...ture was exceeded The following circumstances might lead to this Too much fuel is being supplied to the burner Flue gas temperature sensor defective Correction Contact the service engineer 7 Shutoff combustion chamber door open 6 or 9 Cause The door is open for longer than 1 minute during operation The damper at the bottom of the door is not in the right position Cable broken in the electric wirin...

Page 24: ...uction The display on the operator console starts flashing The backlighting switches on and off and the Clean combustion chamber instruction appears The instruction to clean the combustion chamber refers not just to the cleaning of the burner but also to the cleaning of the entire combustion chamber with an ash vacuum cleaner The process of the Clean combustion chamber function looks like this The...

Page 25: ...ntral unit Component fault in the central unit Correction Check connection cable between operator console and central unit Contact the service engineer 23 Error data transmission IO19 D5 Check cable 6001 Cause No connection between operator console and central unit Component fault in the central unit Correction Check connection cable between operator console and central unit Contact the service en...

Page 26: ...showing 1 Fuse defective Replace fuse F3 in the control unit T0 315 A 2 Loose or defective connection cable between operator console and control unit Check plugs and sockets otherwise call in the service engineer Fire burns with a tall yellow flame wood pellets piling up in the combustion pot and or the viewing panel is excessively sooty 1 The combustion air supply to the combustion pot is blocked...

Page 27: ... motor back and forth otherwise 2 empty pellet container and clean screw conveyor channel with vacuum cleaner otherwise 3 call in the service engineer 5 Flue gas fan defective Call in the service engineer Pellet stove shuts off after about 30 minutes 1 Flue gases have not reached operating temperature Check whether there are enough wood pellets in the combustion pot Press the ignition button again...

Page 28: ...s nicht zulässig Holzpellets Ø 6mm DINplus ÖNorm M 7135 ENplus A1 Herstellnummer 9101141700101 Typenbezeichnung Variante Wärmeleistungsbereich Nennwärmeleistung Zugelassener Brennstoff Prüfstellenkennziffer 1625 Registrier Nr RRF 85 12 3008 Bauart EN 14785 CO NWL CO Teillast Staub bez auf 13 O2 6 mg Nm3 0 010 Wirkungsgrad 92 20 Mindestabstände zu brennbaren Bauteilen seitlich 5 cm hinten 2 cm vorn...

Page 29: ...29 Figures 22 Replacement parts 440 08 441 08 ...

Page 30: ... Draught baffle plate 21 0544008005751 0544008005751 0544008005751 Allen key 6 mm 9001700060005 9001700060005 9001700060005 Stand 22 0082000105000 0082000105000 0082000105000 Mains cable 0544008007523 0544008007523 0544008007523 Main cable set 0544008007501 0544008007501 0544008007501 Cable screw conveyor motor 0089500620005 0089500620005 0089500620005 Ignition 350 W 25 0561008005202 0561008005202...

Page 31: ...31 15 Circuit diagram ...

Page 32: ... 9 OC 35 36 Flue gas temperature sensor 37 38 Flame temperature sensor 39 40 Room temperature sensor 41 42 Bottom flame temperature sensor 43 44 Door contact switch 48 50 Flue gas fan rotation speed F1 Fuse T 3 15A ignition induced draught fan screw conveyor motor F2 Fuse T 3 15A reserve F3 Fuse T 0 315A operator console ...

Page 33: ...draught incorrectly carried out repair work or other in particular subsequent changes to the heating appliance or flue gas pipework stove pipe and chimney use of unsuitable fuels incorrect operation overloading the devices see the manufacturer s operating instructions wear on the parts made of iron or fire clay directly exposed to the flames in so far as they are not covered by the guarantee 1a in...

Page 34: ...ves for wood and coal Slow combustion stoves and auxiliary ranges for wood coal and oil Fireplace inserts for wood Accessories for stoves and fireplaces Accessories for central oil supply Air humidifiers HAAS SOHN Sales in Germany OFENTECHNIK GMBH HAAS SOHN Ofentechnik GmbH Urstein Nord 67 Zur Dornheck 8 A 5412 Puch D 35764 Sinn Fleisbach Email office haassohn com Email info haassohn com http www ...

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