GUDEL NGHP Series Service Manual Download Page 8

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7.3

Maintenance schedule: Planetary gear NRH, NRHP, NGHP

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7.4

Maintenance table

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7.5

Intervention protocol: Maintenance

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7.6

Feedback on the instructions

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100

8.1.1

Safety

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100

8.1.2

Personnel qualifications

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101

8.2

Repairs

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8.2.1

General prerequisites

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102

8.2.2

Replacing lubricant

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102

8.2.2.1

Identifying lubricant amount

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104

8.2.3

Replacing the pinion

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106

8.2.3.1

NRH and NGHP

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106

Remove the pinion NRH and NGHP

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106

Mount the pinion NRH and NGHP

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108

8.2.3.2

NRHP

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110

Remove the pinion NRHP

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110

Mount the pinion NRHP

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111

8.3

Intervention report: Repairs

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113

8.4

Service departments

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115

Decommissioning, storage

116

9.1

Introduction

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116

9.1.1

Personnel qualifications

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116

9.2

Storage conditions

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116

9.3

Decommissioning

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117

9.3.1

Cleaning, rust-proofing

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117

9.3.2

Transport securing devices

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117

Table of contents

SERVICE MANUAL Planetary gear Güdel NRH, NRHP,

NGHP

18014399245011339_v2.0_

EN-US

Summary of Contents for NGHP Series

Page 1: ...SERVICE MANUAL Planetary gear G del NRH NRHP NGHP Project Order Bill of materials Serial number Year of manufacture SERVICEANLEITUN 18014399245011339_ B1M 1xxxxxxx xxxx 10xxxxxxxx 991xxxxxxx 2019...

Page 2: ...ay deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part req...

Page 3: ...05 2019 New Special pinion formulas 2 65 Modified Installing the NGHP 2 47 Setting the NGHP 2 49 1 0 09 07 2018 Basic version Table 1 Revision history Revision history SERVICE MANUAL Planetary gear G...

Page 4: ...Revision history SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 4...

Page 5: ...nce technicians 16 2 1 2 7 Service technicians 17 2 1 2 8 Disposal specialists 17 2 1 3 Disregarding safety regulations 18 2 1 4 Installation instructions 18 2 2 Hazard symbols in the manual 19 2 2 1...

Page 6: ...cture 29 4 1 1 NRH 29 4 1 2 NRHP 30 4 1 3 NGHP 31 4 2 Function 32 5 Transport 33 5 1 Packaging symbols 34 5 2 Industrial trucks 35 5 3 Transport securing devices 35 5 3 1 Removing the transport securi...

Page 7: ...1 Safety 74 7 1 2 Personnel qualifications 75 7 2 Maintenance tasks 76 7 2 1 General prerequisites 76 7 2 2 Maintenance intervals 76 7 2 3 Maintenance tasks after 150 hours 78 7 2 3 1 Lubricating the...

Page 8: ...8 2 3 Replacing the pinion 106 8 2 3 1 NRH and NGHP 106 Remove the pinion NRH and NGHP 106 Mount the pinion NRH and NGHP 108 8 2 3 2 NRHP 110 Remove the pinion NRHP 110 Mount the pinion NRHP 111 8 3 I...

Page 9: ...s 122 11 Spare parts supply 123 11 1 Service departments 125 11 2 Explanations regarding the spare parts list 131 11 2 1 Parts list 131 11 2 2 Position drawings 131 12 Torque tables 132 12 1 Tightenin...

Page 10: ...Table of contents SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 10...

Page 11: ...addition to this operating manual for the safe handling of the product 1 2 Purpose of the document This manual describes the following product life phases of the product Maintenance Service Disposal...

Page 12: ...a tion Use Explanation For cross reference See 2 Possibly for cross ref erence Page Fig Designation of graphics Figure Table Designation of tables Table In the tip Information or tip Table 1 1 Explana...

Page 13: ...t is built using state of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is dange...

Page 14: ...bility During a training session or instruction the technician may only work on the product under the supervision of an experienced manufacturer s technician 2 1 2 1 Operating companies The operating...

Page 15: ...ng the functions of the product 2 1 2 4 Operators The operator was trained and instructed by the operating company or the manufacturer has very good knowledge of the user interface and the operating e...

Page 16: ...l cleaning the product replacing spare parts localizing and fixing malfunctions 2 1 2 6 Maintenance technicians The maintenance technician was trained by the operating company or the manufacturer has...

Page 17: ...an is responsible for the following tasks performing mechanical and electrical service work in accordance with the manual replacing spare parts 2 1 2 8 Disposal specialists The disposal specialist is...

Page 18: ...ures The operating company is responsible for ensuring safe conditions in the vicin ity of the product In particular he must ensure compliance with the general safety regulations guidelines and standa...

Page 19: ...re physical injury or im mediate fatality WARNING WARNING WARNING refers to hazards with a moderate risk of severe physical injury or potential fatality CAUTION CAUTION CAUTION refers to hazards with...

Page 20: ...Hazards due to loose connecting elements Hazards due to overpressure Hazards due to toothed wheels Hazards resulting from automatic startup Hazards due to falling axles Hazards due to heat Hazards du...

Page 21: ...bel Hot surfaces Fig 2 1 Danger label Hot surfaces The danger label Hot surfaces warns against touching hot components 2 3 2 Danger label Heavy Components Fig 2 2 Danger label Heavy Components The dan...

Page 22: ...separating protec tive equipment and monitoring equipment For more information on separating safety and monitoring equipment refer to the documentation on the complete system 2 4 2 Product specific h...

Page 23: ...es Observe the following points Attach separating protective equipment Keep extremities away from the danger area Wear appropriate protective clothing CAUTION Oil greases Oils and greases are harmful...

Page 24: ...chemicals usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor mati...

Page 25: ...is not intended for the movement of toxic goods for the movement of explosive goods for operation in potentially explosive areas for operation outside of the performance data specified by G del Any u...

Page 26: ...pe plate or the type key of the spare parts list If you have any questions please contact our service depart ments GUDEL SUMER REF NRH100 7 A2 Z25 M2H TP P3 AM Made in France OIL Qty 90 cc OF 37795 0...

Page 27: ...data Temperature ranges The following ambient temperatures and air humidities apply Product life phase Temperature range Air humidity Transport 10 to 60 C Operation 15 to 40 C Up to and at 85 con dens...

Page 28: ...Product description SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 28...

Page 29: ...1 NRH The product consists of the following components A B C D E F G H I Fig 4 1 Design NRH A Bore Thread for motor F Drain screw B Motor flange G Plug C Bleed screw and filler screw H Coupling D Fla...

Page 30: ...H I J Fig 4 2 Design NRHP A Bore Thread for motor F Pinion B Motor flange G Screw C Bleed screw and filler screw H Plug D Flange I Coupling E Plate J Centering diameter motor Design function SERVICE...

Page 31: ...3 Design NGHP A Bore Thread for motor F Pinion B Motor flange G Drain screw C Bleed screw and filler screw H Plug D Gearbox flange I Coupling E Eccentric marking J Centering diameter motor Design func...

Page 32: ...rques and for the reduction of speeds On the planetary gear NGHP the tooth engagement between rack and pinion is adjusted by eccentric and eccentric marking Design function SERVICE MANUAL Planetary ge...

Page 33: ...can lead to severe or fatal injuries Always protect the lifting belts with an edge guard WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death Use appropria...

Page 34: ...gravity B Fastening point Depending on the contents the packaging units are marked with the symbols shown below Observe these at all times FRAGILE D000098 D000099 CRAINT L HUMIDITE D000100 HANDLE WITH...

Page 35: ...devices At delivery a transport securing device is in effect at the gearbox Remove all transport securing devices before moving the axes Store the transport secur ing devices for future work WARNING F...

Page 36: ...otor Remove the transport securing device as follows 1 Switch off the system and secure it with a padlock against being switched on again 2 Remove the plug 3 Release the coupling screws 4 Remove the m...

Page 37: ...rbox WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distanc...

Page 38: ...ter of gravity 2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts reposition the lifting belt loop The slings are in pla...

Page 39: ...ndling of suspended loads can lead to severe injuries or death Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distance from suspended loads Never enter the a...

Page 40: ...Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distance from suspended loads Never enter the area below a suspended load D002990 A B C Fig 6 1 Attaching the...

Page 41: ...r of gravity 2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts reposition the lifting belt loop The slings are in place...

Page 42: ...s Secure the connection elements by appropriate means Check the tightening torques regularly 6 3 2 1 Installing transport securing device A B C D E C A F Fig 6 2 Installing transport securing device P...

Page 43: ...e plugs if necessary 3 Loosen the coupling screws 4 Attach the transport securing device to the planetary gearbox 5 Fix in place transport securing device using a motor screw 6 Tighten the coupling sc...

Page 44: ...e and the carriage can lead to damage to the pinion or the rack Position the mounting plate with sufficient distance to the carriage Mount the gearbox carefully A B C D Fig 6 3 Mounting the planetary...

Page 45: ...he mounting plate 2 Tighten the screws 3 Set the tooth flank backlash if necessary as described in the superordi nate operating manual The planetary gear has been installed Commissioning SERVICE MANUA...

Page 46: ...Remove the transport securing device as follows 1 Switch off the system and secure it with a padlock against being switched on again 2 Remove the plug 3 Release the coupling screws 4 Remove the motor...

Page 47: ...uster gudel com A B C D E F G Fig 6 5 Pre assembling the NGHP planetary gearbox A Installation position 0 E Gearbox flange B Installation position 30 F Eccentric marking C Operating position G QR code...

Page 48: ...G del sales documentation Prerequisite The planetary gearbox is blocked correctly 2 42 1 Determine the highest point of the rack pitch line 2 Align planetary gear NGHP and gearbox flange in assembly...

Page 49: ...20 30 40 50 40 30 20 10 A B C D Fig 6 7 Setting the planetary gear NGHP A Rack C Carriage B Planetary gear NGHP D Dial gauge Commissioning SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 1801439924...

Page 50: ...2 Push and measure carriage against the right side of the tooth flank 4 Determine theoretical operating position by table or GAdjuster from G del 5 Set the planetary gear to the determined value 6 Che...

Page 51: ...3 5 10 11 5 13 5 7 m per 0 5 260 11 12 5 13 5 11 12 5 13 5 7 m per 0 5 255 11 5 12 5 14 11 5 12 5 14 7 m per 0 5 250 12 13 5 15 5 12 13 5 15 5 7 m per 0 5 245 12 5 14 15 12 5 14 15 7 m per 0 5 240 13...

Page 52: ...m per 0 5 180 20 21 20 21 7 m per 0 5 175 20 5 21 5 20 21 21 5 7 m per 0 5 170 20 21 21 5 20 21 21 5 7 m per 0 5 165 20 5 21 5 22 5 20 5 21 5 22 5 7 m per 0 5 160 20 5 21 5 22 5 20 5 21 5 22 5 7 m pe...

Page 53: ...0 5 100 25 25 5 26 5 25 25 5 26 5 7 m per 0 5 95 25 5 26 26 5 25 5 26 26 5 7 m per 0 5 90 25 5 26 27 25 5 26 27 7 m per 0 5 85 26 26 5 27 26 26 5 27 7 m per 0 5 80 26 27 27 5 26 27 27 5 7 m per 0 5 7...

Page 54: ...5 P1 P3 P5 Measured lin ear system backlash pre position of 30 m Recommended operating position of the planetary gear 35 29 29 5 29 29 9 7 m per 0 5 Table 6 3 Planetary gear NGHP table for setting the...

Page 55: ...acklash pre position of 30 m Recommended operating position of the planetary gear 355 10 7 m per 0 5 350 10 10 5 7 m per 0 5 345 10 5 11 7 m per 0 5 340 11 10 11 5 7 m per 0 5 335 10 11 5 10 5 12 7 m...

Page 56: ...15 5 16 5 14 5 16 17 7 m per 0 5 275 14 5 16 17 15 16 17 5 7 m per 0 5 270 15 16 17 5 15 5 16 5 17 5 7 m per 0 5 265 15 5 16 5 17 5 16 17 18 7 m per 0 5 260 16 17 18 16 17 5 18 7 m per 0 5 255 16 5 17...

Page 57: ...22 5 21 22 23 7 m per 0 5 185 21 5 22 23 21 5 22 5 23 7 m per 0 5 180 21 5 22 5 23 21 5 22 5 23 5 7 m per 0 5 175 22 22 5 23 5 22 23 24 7 m per 0 5 170 22 23 24 22 23 24 7 m per 0 5 165 22 5 23 5 24 2...

Page 58: ...5 105 26 26 5 27 26 26 5 27 5 7 m per 0 5 100 26 27 27 5 26 27 27 5 7 m per 0 5 95 26 5 27 27 5 26 5 27 28 7 m per 0 5 90 26 5 27 28 26 5 27 5 28 7 m per 0 5 85 27 27 5 28 27 27 5 28 5 7 m per 0 5 80...

Page 59: ...Measured lin ear system backlash pre position of 30 m Recommended operating position of the planetary gear 40 28 5 29 5 29 7 m per 0 5 35 29 29 7 m per 0 5 Table 6 5 Planetary gear NGHP table for set...

Page 60: ...easured lin ear system backlash pre position of 30 m Recommended operating position of the planetary gear 475 7 m per 0 5 470 10 7 m per 0 5 465 10 5 7 m per 0 5 460 10 11 7 m per 0 5 455 10 5 11 5 7...

Page 61: ...15 12 5 14 15 5 7 m per 0 5 395 12 5 14 15 13 14 5 15 5 7 m per 0 5 390 13 14 5 15 5 13 14 5 16 7 m per 0 5 385 13 5 14 5 16 13 5 15 16 5 7 m per 0 5 380 14 15 16 14 15 5 16 5 7 m per 0 5 375 14 15 5...

Page 62: ...9 5 18 19 20 7 m per 0 5 310 18 19 20 18 19 5 20 5 7 m per 0 5 305 18 5 19 5 20 18 5 19 5 20 5 7 m per 0 5 300 18 5 19 5 20 5 18 5 20 21 7 m per 0 5 295 19 20 20 5 19 21 5 21 7 m per 0 5 290 19 20 21...

Page 63: ...22 23 24 7 m per 0 5 225 22 5 23 23 5 22 5 23 24 7 m per 0 5 220 22 5 23 24 22 5 23 5 24 5 7 m per 0 5 215 22 5 23 5 24 22 5 23 5 24 5 7 m per 0 5 210 23 23 5 24 5 23 24 24 5 7 m per 0 5 205 23 24 24...

Page 64: ...25 5 26 5 27 7 m per 0 5 140 26 26 5 27 26 26 5 27 5 7 m per 0 5 135 26 26 5 27 5 26 27 27 5 7 m per 0 5 130 26 27 27 5 26 27 28 7 m per 0 5 125 26 5 27 27 5 26 5 27 28 7 m per 0 5 120 26 5 27 28 26 5...

Page 65: ...9 5 7 m per 0 5 75 28 29 29 5 28 29 29 5 7 m per 0 5 70 28 5 29 29 5 28 5 29 7 m per 0 5 65 28 29 28 5 29 5 7 m per 0 5 60 28 5 29 5 28 5 29 5 7 m per 0 5 55 29 29 5 29 29 5 7 m per 0 5 50 29 29 5 29...

Page 66: ...p Px D0 0 1454 Fig 6 9 Calculation formula Value from precision class Lr n 0 25 m 2 344 1 223 log mn D0 k 1 712 2 222 Fig 6 10 Calculation formula Value from pinion run out L2 0 8 Lp Lr f Fig 6 11 Cal...

Page 67: ...ision class f m Assigned value Lubri cation s m Assigned value Gear box size k Assigned value Helix angle L1 m Measured linear play at preset 30 LP m Value from gearbox precision class Lr m Value from...

Page 68: ...value Lubrication NGHP gearbox size s m 080 2124 100 2549 140 3398 180 4248 240 3398 Table 6 10 Assigned value Gearbox size Helix angle k straight 0 1 000 angled 19 5281 1 061 Table 6 11 Assigned valu...

Page 69: ...Remove the transport securing device as follows 1 Switch off the system and secure it with a padlock against being switched on again 2 Remove the plug 3 Release the coupling screws 4 Remove the motor...

Page 70: ...necessary with washers according to motor manufacturer specifi cations F Drill hole C Motor shaft G Gearbox contact surface D Sealing plug H Motor contact surface Cleaning agents mild universal cleane...

Page 71: ...coupling as shown in the illustration and do not tighten the coupling screws 5 Mount the motor so that both contact surfaces fit flush on each other 6 Install the motor screws but do not tighten 7 Tig...

Page 72: ...Commissioning SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 72...

Page 73: ...t performing without malfunction as well as its long service life Work sequences Perform the work sequences in the order described Perform the described tasks at the specified times This ensures a lon...

Page 74: ...one is in the dan ger area WARNING Slipping hazard Liquids run out if there is a leak Persons may slip and injure themselves seri ously Take application specific protective measures Repair any leaks p...

Page 75: ...e means to secure the components against tipping over Only remove the safety devices after the product has been completely as sembled 7 1 2 Personnel qualifications Only appropriately trained and auth...

Page 76: ...stem can result G del specifies the service life and maintenance intervals of the product so as to ensure safe and continuous operation The maintenance intervals relate to the effective operating hour...

Page 77: ...in shift operation 5 days a week Operating hours 1 shift opera tion 2 shift opera tion 3 shift opera tion 150 every 18 days every 9 days every 6 days 2 250 every 9 months every 4 5 months every 3 mont...

Page 78: ...work on the product there is a risk of being crushed in the area around the exposed pinions Observe the following points Never reach into the area around the pinions Use a brush to apply the lubricat...

Page 79: ...erform the general inspection as follows 1 Switch off the system and padlock it to secure it against being switched on again 2 Check the inspection points as described in the inspection table 3 Take m...

Page 80: ...tely tighten loose screws to the required torque Loss of oil Check the planetary gear and its surround ings for signs of the fol lowing Puddles of oil and oil spills on the floor or in the drip sheets...

Page 81: ...n lead to severe injuries or death Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distance from suspended loads Never enter the area below a suspended load D...

Page 82: ...er of gravity 2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts reposition the lifting belt loop The slings are in plac...

Page 83: ...below a suspended load Fig 7 2 Attaching the slings Motor image source Bosch Rexroth Attach the slings as follows 1 Remove fan from motor if necessary 2 Mount lifting screw if necessary 3 Attach the s...

Page 84: ...xes fall downwards Carriages may run off to the side This can lead to se vere or fatal injuries If necessary secure the vertical axes and the carriages before removing transport securing devices brake...

Page 85: ...e coupling screws can be reached through the drill hole 3 If there are deviations Adjust axis until the coupling screws can be reached through the drill hole 4 Switch off the system and padlock it to...

Page 86: ...e vertical direction motor at top motor shaft below A B C D E F G H Fig 7 4 Mounting the motor G del planetary gear A Motor E Coupling screw B Motor screw if necessary with washers according to motor...

Page 87: ...surfaces and motor shaft to ensure that they are free of grease 4 Position the coupling as shown in the illustration and do not tighten the coupling screws 5 Mount the motor so that both contact surf...

Page 88: ...the superordinate operating manual 2 Calibrate the reference plane of the motor this procedure is described in the documentation for the overall plant or the motor The final tasks have been performed...

Page 89: ...250 h 22 500 h 22 500 h 150 h 150 Fig 7 5 Maintenance schedule G del gearbox unit with elastomer coupling Grease Replacing Replacing lubricant Oil Clean Visual inspection Maintenance SERVICE MANUAL P...

Page 90: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 90...

Page 91: ...2 Chapter 7 2 3 1 2 78 General inspection 2 250 Maintenance technicians The manufacturer s technicians Chapter 7 2 4 1 2 79 Replacing the G del plane tary gearbox 22 500 60 Service technicians The man...

Page 92: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 92...

Page 93: ...he intervention report as specified in the Maintenance chapter Save the generated XML file as a backup Copy the empty inter vention report and scan it in after completing it if you are not working ele...

Page 94: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 94...

Page 95: ...n report and scan it in after completing it if you are not working electronically Send it to service ch gudel com after every intervention Maintenance work Maintenance cycle h Effective operating hour...

Page 96: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 96...

Page 97: ...pleting it if you are not working electronically Send it to service ch gudel com after every intervention Maintenance work Maintenance cycle h Effective operating hours1 Name2 Comments3 Date Replacing...

Page 98: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 98...

Page 99: ...to ensure uniform lubrication A B C D E F G Fig 9 7 Replacing the lubricating pinion A Lubrication point E Fastening screw B Screw F Lubricating pinion C Hexagonal socket wrench G Carriage D Covering...

Page 100: ...arting up auto matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Sec...

Page 101: ...ble means to secure the components against tipping over Only remove the safety devices after the product has been completely as sembled 8 1 2 Personnel qualifications Only appropriately trained and au...

Page 102: ...earbox oil Working on the gearbox carries the risk of severe injury due to burns Let the gearbox cool before commencing any work CAUTION Oil greases Oils and greases are harmful to the environment The...

Page 103: ...Lubrication ex works Specification Lubrication quantity Fuchs Renolin PG220 CLP PG 220 as per DIN 51517 3 polyglycol based Table 8 1 Lubricants G del planetary gearbox Repairs SERVICE MANUAL Planetary...

Page 104: ...icant has been replaced 8 2 2 1 Identifying lubricant amount The lubricant amount can be found on the type plate or the type key of the spare parts list If you have any questions please contact our se...

Page 105: ...00 Table 8 2 G del planetary gearbox Ratio Stage Installation position Type Size 80 100 140 1 TP 30 90 130 2 50 130 190 Table 8 3 G del planetary gearbox Lubricant quantity cm3 Repairs SERVICE MANUAL...

Page 106: ...RH and NGHP A B C F E D Fig 8 3 Remove the pinion NRH and NGHP A Fastening screw D Headless set screw B Hexagonal socket wrench E Cover C Elongation piece F Pin Property Type Size 80 110 140 Size M5x4...

Page 107: ...Pull the pinion off the pins using the headless set screws Screw in the headless set screws in the order shown in the illustration 6 1 Screw in the first headless set screw by of a rotation 6 2 Repea...

Page 108: ...orque wrench G Gearbox D Pinion Size Module Properties Size Tightening torque Nm Quality 80 2 M8x50 31 12 9 110 2 5 M12x65 104 3 M12x70 96 140 3 M16x70 200 4 M16x70 180 Table 8 5 Properties of the fas...

Page 109: ...e pinion up to the limit stop using the fastening screw 5 Remove the fastening screw 6 Degrease the fastening screw and thread 7 Apply Loctite 243 to the thread 8 Install and tighten the fastening scr...

Page 110: ...move the pinion NRHP A Planetary gear NRHP B Pinion flange C Screw Remove the pinion as follows 1 Remove the screws 2 Remove pinion flange The pinion is removed Repairs SERVICE MANUAL Planetary gear G...

Page 111: ...rly tighten the clamping sets Check all clamping sets after assembly Only replace missing or damaged straining screws with screws of quality grade 12 9 A B C D003842 2x TA 1x TA I II III IV V VI VII V...

Page 112: ...Install the pinion as follows 1 Install the pinion flange 2 Tighten screws The pinion has been installed Repairs SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 112...

Page 113: ...after completing it if you are not working electronically Send it to service ch gudel com after every intervention Work1 Component2 Effective operating hours3 Name4 Comments5 Date Work1 Work carried o...

Page 114: ...Repairs SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 114...

Page 115: ...8 4 Service departments If you have questions please contact the service departments 2 125 Repairs SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 115...

Page 116: ...g the drinking water supply Take appropriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small Room S...

Page 117: ...2 119 Apply corrosion protection to all bright parts 9 3 2 Transport securing devices On unbraked motors mount the transport securing devices 9 3 3 Identification Label the product with the following...

Page 118: ...Decommissioning storage SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 118...

Page 119: ...s Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Secure it against being switched on again main switch for the comple...

Page 120: ...nly appropriately trained and authorized technicians are allowed to work on the product 10 2 Disposal Your product consists of the following units Packaging Contaminated materials auxiliary agents oil...

Page 121: ...ifting belts with an edge guard CAUTION Oil greases Oils and greases are harmful to the environment The oils and greases must not get into the drinking water supply Take ap propriate measures Observe...

Page 122: ...ing point disposal in accor dance with the safety data sheets 2 24 Batteries Battery collection Metals Scrap metal collection Electrical material Electrical waste Table 10 1 Disposal material groups 1...

Page 123: ...11 Spare parts supply Spare parts supply SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 123...

Page 124: ...Spare parts supply SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 124...

Page 125: ...of the issue Drawing number if applicable Regular inquiries If you have questions relating to service please use the service form at www gudel com or contact the responsible service department For al...

Page 126: ...arcia 308 Col Buenos Aires N L 64800 Monterrey Mexico 52 81 8374 2500 107 service mx gudel com Mexico Canada G del Inc 4881 Runway Blvd Ann Arbor Michigan 48108 United States 1 734 214 0000 service us...

Page 127: ...Industrial Park TW Hu Ko 30373 Hsin Chu Taiwan 88 635 97 8808 info tw gudel com Thailand G del Lineartec Co Ltd 19 28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand 66 2 374 0709...

Page 128: ...ria 60 Local 7 08025 Barcelona Spain 34 93 476 03 80 info es gudel com Spain France G del SAS Tour de l Europe 213 3 Bd de l Europe 68100 Mulhouse France 33 1 6989 80 16 info fr gudel com Germany G de...

Page 129: ...ya 40 Office 1902 445057 Togliatti Russia 7 848 273 5544 info ru gudel com Belarus Ireland G del Lineartec U K Ltd Unit 5 Wickmans Drive Banner Lane Coventry CV4 9XA West Midlands United Kingdom 44 24...

Page 130: ...rkstrasse 26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 service ch gudel com Americas G del Inc 4881 Runway Blvd Ann Arbor Michigan 48108 United States 1 734 214 0000 service us gudel...

Page 131: ...5 10 00 Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch accessories 750 Y 8523 024 2...

Page 132: ...Screws without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables SERVICE MANUAL P...

Page 133: ...9 M3 1 1 1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 915 13...

Page 134: ...0 9 12 9 M4 3 4 6 5 1 M5 5 9 8 6 10 M6 10 1 14 9 17 4 M8 24 6 36 1 42 2 M10 48 71 83 M12 84 123 144 M14 133 195 229 M16 206 302 354 M20 415 592 692 M22 567 804 945 M24 714 1017 1190 M27 1050 1496 1750...

Page 135: ...torque Nm 50 70 80 M3 0 37 0 8 1 1 M4 0 86 1 85 2 4 M5 1 6 3 6 4 8 M6 2 9 6 3 8 4 M8 7 1 15 2 20 3 M10 14 30 39 M12 24 51 68 M14 38 82 109 M16 58 126 168 M20 115 247 330 M22 157 337 450 M24 198 426 56...

Page 136: ...Torque tables SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 136...

Page 137: ...ry gear box 46 Fig 6 5 Pre assembling the NGHP planetary gearbox 47 Fig 6 6 Pre assembling the NGHP 48 Fig 6 7 Setting the planetary gear NGHP 49 Fig 6 8 Calculation formula Pitch circle diameter of p...

Page 138: ...Replace lubricant 103 Fig 8 2 G del planetary gearbox Identifying lubricant quantity 104 Fig 8 3 Remove the pinion NRH and NGHP 106 Fig 8 4 Mount the pinion NRH and NGHP 108 Fig 8 5 Remove the pinion...

Page 139: ...f abbreviations 67 Table 6 9 Assigned value Lubrication 68 Table 6 10 Assigned value Gearbox size 68 Table 6 11 Assigned value Helix angle 68 Table 6 12 Cleaning agents Coupling contact surfaces and m...

Page 140: ...epartments in Asia 126 Table 11 3 Service departments in Europe 127 Table 11 4 Service departments for all other countries 129 Table 11 5 Service departments outside of business hours 130 Table 12 1 T...

Page 141: ...121 Replacing G del planetary gear box 81 General inspection 79 G del planetary gearbox Lubricant amount 26 104 Removing the transport securing device 36 46 69 H Hazard symbol 21 Hazard warnings 19 I...

Page 142: ...qualifications 39 Pinion Replacing 106 Pinion NGHP Mounting 108 Removing 106 Pinion NRH Mounting 108 Removing 106 Planetary gearbox mounting 42 Planetary gearbox G del Installing transport securing d...

Page 143: ...Storage conditions 116 Symbol 20 T Technical data 27 Temperature 116 Temperature range 27 Tightening torque 73 100 Tightening torques Screws 133 Torques 132 Transport 33 Transport securing device Inst...

Page 144: ...Index SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 144...

Page 145: ...Industrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 Fax 41 62 916 91 50 E mail info ch gudel com www gudel com romkal 2 0 06 05 2019 SERVICE MANUAL Planetary gear G del NRH NRHP NGHP...

Page 146: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 info ch gudel com www gudel com...

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