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1.3

Explanation of symbols/abbreviations

The following symbols and abbreviations are used in this manual:

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tion

Use

Explanation

For cross-reference

See

Possibly for cross-ref-
erence

Page

Fig.

Designation of graphics

Figure

Table

Designation of tables

Table

In the tip

Information or tip

Tab. 1-2

Explanation of symbols/abbreviations

General

OPERATING MANUAL Lubrication system
FlexxPump4 D

9007202674126091_v2.0_

EN-US

Summary of Contents for FlexxPump4 D

Page 1: ...OPERATING MANUAL Lubrication system FlexxPump4 D Project Order Bill of materials Serial number Year of manufacture BETRIEBSANLE 90072026741260 B1X xxxxxxxxx xxxx 10xxxxxx 2021...

Page 2: ...ay deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part req...

Page 3: ...hapter 5 5 2 2 46 Output signals external control Chapter 5 5 3 2 53 Maintenance intervals 2 76 Structure modified Actuate Chapter 5 5 2 44 Maintenance tasks 2 76 1 0 26 11 2020 Basic version Tab 1 Re...

Page 4: ...Revision history OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 4...

Page 5: ...itoring equipment 17 2 4 Personnel 18 2 4 1 Personal safety equipment 18 2 4 2 Personnel qualifications 20 2 4 2 1 Operating companies 20 2 4 2 2 Fitters 21 2 4 2 3 Commissioning technicians 21 2 4 2...

Page 6: ...3 1 4 Operating pressure 29 3 3 2 Splitter 30 3 3 2 1 Temperature ranges 30 3 3 2 2 Accuracy of the lubricant distribution 30 3 3 2 3 Minimum lubrication quantity 30 3 3 2 4 Maximum pressure 30 3 3 3...

Page 7: ...Connecting 43 5 5 Actuate 44 5 5 1 Suggested solution Programming software 45 5 5 2 Input signals and external control system 46 5 5 2 1 Lubrication 47 5 5 2 2 Filling lubrication lines Venting FlexxP...

Page 8: ...ure range 30 C to 20 C 75 7 2 2 2 Lubricant table 76 7 3 Maintenance tasks 76 7 3 1 Maintenance intervals 76 7 3 2 Maintenance tasks after 2 200 hours 79 7 3 2 1 Replacing lubricant cartridge 79 7 3 2...

Page 9: ...storage 107 9 1 Introduction 107 9 1 1 Personnel qualifications 107 9 2 Storage conditions 107 9 3 Decommissioning 108 9 3 1 Shutdown 108 9 3 2 Cleaning rust proofing 108 9 3 3 Identification 108 9 4...

Page 10: ...121 12 2 Explanations regarding the spare parts list 127 12 2 1 Spare parts and wear items list 127 12 2 2 Position drawings 127 13 Torque tables 128 13 1 Tightening torques for screws 128 13 1 1 Zinc...

Page 11: ...ing of the product Document Explanation Target readership FAQ FlexxPump Sales project man agement Software engineer Maintenance techni cian Service technician Fitter Operating company Electrical engin...

Page 12: ...document This manual describes the following product life phases of the product Commissioning Operation Maintenance Repairs Disposal The manual contains the information required for using the product...

Page 13: ...via tion Use Explanation For cross reference See 2 Possibly for cross ref erence Page Fig Designation of graphics Figure Table Designation of tables Table In the tip Information or tip Tab 1 2 Explana...

Page 14: ...General OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 14...

Page 15: ...h risk that could lead to serious injury or death WARNING WARNING WARNING identifies a hazard with medium risk that could lead to moderate injury CAUTION CAUTION CAUTION identifies a hazard with low r...

Page 16: ...state of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is danger to the persona...

Page 17: ...After commissioning attach all safety and monitoring equipment correctly Ensure that the safety and monitoring equipment is closed during opera tion You will find information on the separating safety...

Page 18: ...safety rules must be observed and imple mented 2 4 1 Personal safety equipment The operator is responsible for providing specialists with personal safety equipment Safety OPERATING MANUAL Lubrication...

Page 19: ...work Always wear safety shoes Wear hearing protection during opera tion and when working with compressed air Always wear protective clothing Wear face protection when working with compressed air and...

Page 20: ...gned an area of responsibility by the operator The technician is responsible to third parties in his area of responsibility During a training session or instruction the technician may only work on the...

Page 21: ...wledge is flexible The commissioning technician is responsible for the following tasks commissioning the product testing the functions of the product 2 4 2 4 Operators The operator was trained and ins...

Page 22: ...s cleaning the product replacing spare parts localizing and fixing malfunctions 2 4 2 6 Maintenance technicians The maintenance technician was trained by the operating company or the manufacturer has...

Page 23: ...erience in environmentally friendly disposal works carefully and safely 2 5 Product specific hazards DANGER Leaking fluids Oils greases and other operating consumables may leak during the entire servi...

Page 24: ...chemicals usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor mati...

Page 25: ...All risks are borne solely by the user 3 1 3 Non intended use The product is not intended for lubrication of runners bearings or other elements for lubrication of elements in or on automobiles for op...

Page 26: ...al number 20XXXXXX www gudel com G del AG Industrie Nord CH 4900 Langenthal A B C E D Fig 3 1 Type plate A Serial number D Pump type B Item number E Build year the first two digits of the se rial numb...

Page 27: ...depends on the machine properties and the operating conditions Generally the emissions sound pressure level LpA is 80dB A measured at a distance of 1 m from the safety fence and 1 6 m above ground le...

Page 28: ...p4 D A Hydraulic output B Connection plug M12x1 Connections Hydraulic Four connections for lubrication lines with a diameter of 6 3 mm Electric The four pole connection size M12x1 transmits the follow...

Page 29: ...humidity Transport 10 to 60 C Standard operation 15 to 60 C Up to and at 85 condensation forma tion is not permissible Bearing 5 to 30 C Up to 75 Tab 3 2 Temperature ranges FlexxPump Application in a...

Page 30: ...brication quantity Splitters only function correctly if 0 5 cm3 of lubricant is produced at their input per lubrication cycle 3 3 2 4 Maximum pressure The maximum pressure at the input of splitters is...

Page 31: ...information 2 39 A B C E D Fig 4 1 Design of FlexxPump lubrication system A FlexxPump D Y segment combines lubricants B Connecting cable E Splitter separates lubricants C Lubrication line Design func...

Page 32: ...mponents A B C D E F Fig 4 2 Detailed design of FlexxPump4 D A Covering D Casing B Lubricant cartridge E Connection plug for supply and control system C Union ring F Hydraulic output Design function O...

Page 33: ...ement The FlexxPump4 outputs a signal in case of overpressure if the lubricant car tridge is empty and for each piston stroke This makes it possible to process such information further 4 2 2 FlexxPump...

Page 34: ...segment The quantity of the lubricant at the inputs is combined at the output The Y segment only works in the direction of the arrow 2x lubrication quantity Lubricant quantity Lubricant quantity Fig 4...

Page 35: ...g attach all safety and monitoring equipment correctly Ensure that the safety and monitoring equipment is closed during opera tion DANGER Hazardous voltage The product contains components that are ene...

Page 36: ...d of as hazardous waste even if the total quantity is small NOTE Improper transport Improper handling of the crates can lead to transport damage Do not tip over the crates Avoid heavy vibrations and s...

Page 37: ...eport transport damage promptly Interfaces Check whether the necessary interfaces exist and are functional The following interfaces are needed Lubricating pinion lubricating the pinion and rack Lubric...

Page 38: ...5 A B C Fig 5 1 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump ha...

Page 39: ...system with 3 lubrication points D003078 A B C F E D Fig 5 2 Design FlexxPump4 D 3 fold A Lubricating pinion not included in the scope of delivery D Y segment B Lubricating element not included in th...

Page 40: ...included in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line hose diameter of 6 3 mm C FlexxPump4 D...

Page 41: ...elivery E 3 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F 2 Axis not included in the scope of de livery C FlexxPump4 D G Lubrication line ho...

Page 42: ...F 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 D C 1 Axis not included in the scope of de livery H Lubrication line hose di...

Page 43: ...on of the electrical circuit Use only fuses with specified amperage Wire the plug according to the diagram Replace the damaged electric cable or plugs promptly Have electricians carry out the electric...

Page 44: ...ocument Requirements to the Lubrication Control of the FlexxPump4 D424A 404DLS provides detailed non binding recommendations from G del for integration into the overall system The document can be foun...

Page 45: ...Yes Set flag for machine stop Start lubrication cycle Successful no timeout Yes No Reset warning Reset flag for machine stop Set warning message Reset corresponding warning message as soon as OK again...

Page 46: ...8 high Signal 8 seconds Lubricating 12 high Signal 12 seconds Filling lubrication lines Venting FlexxPump 14 high Signal 14 seconds Reset the error Tab 5 2 Input signals and external control system Co...

Page 47: ...utputs dispense 0 16 cm3 lubricant Start of the discharge output 1 1 or 1 2 then output 2 1 or 2 2 Each hydraulic output is filled with lubricant by its respective piston Each piston carries out a lub...

Page 48: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 48...

Page 49: ...Filling lubrication lines Venting FlexxPump4 D The filling process starts with the displayed signal on PIN 2 The filling process takes at least 1533 seconds The filling process has to be restarted aft...

Page 50: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 50...

Page 51: ...em issues a Low 0 V signal on PIN 4 lasting more than 3 seconds The output signal on PIN 4 is High 20 30V during normal operation During an actual mo tor run of the lubricating system the signal switc...

Page 52: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 52...

Page 53: ...permanent Input signal receiving high permanent Dispensing process low 10 18 s Empty status lubricant cartridge 0 5 Hz rectangular signal permanent General error low permanent Tab 5 3 Output signals...

Page 54: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 54...

Page 55: ...of 24 V DC is applied at PIN 1 Saved information is lost when the lubrications system is switched off The output signal on PIN 4 is High 20 30V during normal operation For regular lubricant applicati...

Page 56: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 56...

Page 57: ...ange signal rectangular pulse on PIN 4 between High and Low with a frequency of 0 5 Hz The output signal on PIN 4 is High 20 30V during normal operation During an actual motor run of the lubricating s...

Page 58: ...ge missing Lubricant cartridge empty Air in the lubrication system Insert new lubricant cartridge Vent the lubrication system The lubrication system continues running without change Tab 5 4 Malfunctio...

Page 59: ...s 7 s 17 s 1 1 or 1 2 2 1 or 2 2 Hydraulic output t 0 16 cm cm V Duration 3 s Fig 5 13 Switching time diagram General error For general errors the lubrication system issues a Low 0 V signal on PIN 4...

Page 60: ...lubrication system Check supply voltage and compare with specified parameters Replace defective electronic components Switch on lubrication system Reset the error Chapter 5 5 2 3 2 51 Lubrication sys...

Page 61: ...factors The calculations listed here are based on empirical values and lead to reference values The lubrica tion quantity needs to be checked regularly and needs to be adapted if neces sary The follow...

Page 62: ...U Recommended lu brication quantity Pt The recommended lubrication quantity Pt can be found in the following table System Size 1 4 Size 5 7 3 lubrication points e g EP TMF TMO 0 9 cm3 100 km 1 2 cm3 1...

Page 63: ...need to be calculated for P1 Value Formula Unit Running performance of the axle per day V vm x t x POT x 0 036 km day Recommended lubrication quantity per day P V x Pt 100 cm3 day Emptying time of lub...

Page 64: ...5 6 Initial commissioning Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 64...

Page 65: ...inion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points ava...

Page 66: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 66...

Page 67: ...urfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 5 9 Lubricant Cleanin...

Page 68: ...Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 68...

Page 69: ...Check the connections of the hydraulic system before starting up the prod uct Commissioning OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 69...

Page 70: ...on operating the product refer to the appropriate chapter of the documentation for the complete system 6 2 Personnel qualifications Only appropriately trained and authorized technicians are allowed to...

Page 71: ...ct performing without malfunction as well as its long service life Work sequences Perform the work sequences in the order described Perform the described tasks at the specified times This ensures a lo...

Page 72: ...aking fluids Oils greases and other operating consumables may leak during the entire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance...

Page 73: ...listed If uncertain please contact our service departments For more information on the lubricants refer to the tables below For further information refer to the chapter Maintenance tasks and the resp...

Page 74: ...ation sys tem FlexxPump Oil Tab 7 2 Lubricant Lubrication system FlexxPump Fig 7 2 Pre lubricating rails and racks Lubrication ex works Specifica tions Lubri cant quantity Location of application Cate...

Page 75: ...Oil Tab 7 4 Lubricant Lubrication system FlexxPump Temperature range 30 C to 20 C The following lubricants are intended for use in the lubrication system at a temperature range 30 C to 20 C Fig 7 4 L...

Page 76: ...p Oil This table does not purport to be exhaustive Tab 7 6 Lubricant table 7 3 Maintenance tasks 7 3 1 Maintenance intervals The product is subject to natural wear and tear It wears out which can caus...

Page 77: ...operating conditions are assumed which correspond to the parame ters defined by G del when designing the product If they are rougher than assumed products may fail earlier Adjust the maintenance inte...

Page 78: ...rs yearly 10 000 every 5 years every 2 5 years every 20 months 20 000 every 10 years every 5 years every 3 3 years Tab 7 8 Maintenance intervals in shift operation 5 days a week Operating hours 1 shif...

Page 79: ...icant cartridges contain lubricant residues Oils and greases are harmful to the environment Dispose of the lubricant cartridge in an environmentally friendly manner Replace the component every 2 000 o...

Page 80: ...B Lubricant cartridge E Casing C Cover Lubrication ex works Specifications Lubricant quantity Chapter 7 2 2 1 2 74 Chapter 7 2 2 1 2 74 400 ml Tab 7 10 Lubricant Lubrication system FlexxPump Maintenan...

Page 81: ...cartridge in the direction of the arrow and remove it 4 Turn the new lubricant cartridge in the direction of the arrow by 2 full rotations Label of the lubricant cartridge has to be aligned with the...

Page 82: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 82...

Page 83: ...pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points a...

Page 84: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 84...

Page 85: ...urfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 11 Lubricant Cleani...

Page 86: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 86...

Page 87: ...ction point Description Measures Contamination Check the components for contamination Lubricant pump Lubrication lines Other components Immediately clean away any contamination Loss of lubricant Check...

Page 88: ...ing film on rails and racks leads to damage to the product This results in operational failure Ensure that there is always a lubricating film on rails and racks during oper ation Perform the described...

Page 89: ...cting cable 3 Disconnect the lubrication lines from the hydraulic outputs 4 Loosen the screws 5 Remove the lubricant pump The lubricant pump has been removed Replacing the lubricant pump Replace the l...

Page 90: ...A B C Fig 7 7 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump has...

Page 91: ...m with 3 lubrication points D003078 A B C F E D Fig 7 8 Design FlexxPump4 D 3 fold A Lubricating pinion not included in the scope of delivery D Y segment B Lubricating element not included in the scop...

Page 92: ...cluded in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line hose diameter of 6 3 mm C FlexxPump4 D G...

Page 93: ...ivery E 3 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F 2 Axis not included in the scope of de livery C FlexxPump4 D G Lubrication line hose...

Page 94: ...2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 D C 1 Axis not included in the scope of de livery H Lubrication line hose diam...

Page 95: ...ion of the electrical circuit Use only fuses with specified amperage Wire the plug according to the diagram Replace the damaged electric cable or plugs promptly Have electricians carry out the electri...

Page 96: ...ut signal to the CLS black Tab 7 14 Connector pin assignment Connect the product as follows Prerequisite The hydraulics is connected 1 Connect the PLC connecting cable to the connection plug The produ...

Page 97: ...ion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points avail...

Page 98: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 98...

Page 99: ...urfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 15 Lubricant Cleani...

Page 100: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 100...

Page 101: ...lub FLC 8 H1 mild universal cleaner free from aro matic compounds e g Motorex OPAL 5000 Chapter 7 3 2 2 2 83 Cleaning and checking lubri cation system 10 000 12 Service technicians The manufacturer s...

Page 102: ...Maintenance OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 102...

Page 103: ...to ensure uniform lubrication A B C D E F G Fig 9 7 Replacing the lubricating pinion A Lubrication point E Fastening screw B Screw F Lubricating pinion C Hexagonal socket wrench G Carriage D Covering...

Page 104: ...scribed in this chapter after you have read and un derstood the chapter Safety 2 15 It concerns your personal safety DANGER Hazardous voltage The product contains components that are energized with ha...

Page 105: ...ropriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small 8 1 2 Personnel qualifications Only approp...

Page 106: ...Switch on lubrication sys tem Reset the error Chapter 5 5 2 3 2 51 Lubrication system does not lubricate Pump function has been stopped Internal error Disassemble entire lubrica tion system with scre...

Page 107: ...l to the environ ment Observe the specified maintenance intervals and service intervals When anchoring the product ensure that the boreholes are drilled cor rectly The oils and greases must not get in...

Page 108: ...move connecting cable 4 Disconnect the lubrication lines from the hydraulic outputs The product has been shut down 9 3 2 Cleaning rust proofing Clean away any dirt and dust from the product Clean the...

Page 109: ...carry out the following jobs Check the lubrication system 2 87 Check lubrication film on rails and racks and pre lubricate if necessary If the machine downtime is longer than four weeks carry out the...

Page 110: ...cks Wear appropriate protective clothing Fig 9 1 Cleaning rails and racks Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 9 1 Cleaning agents Rails and ra...

Page 111: ...icate the rails and racks as follows Prerequisite The rails and racks have been cleaned 1 Switch off the system and secure it with a padlock against being switched on again 2 Pre lubricate rails and r...

Page 112: ...downtime is longer than one year carry out the following tasks Rinse the lubrication lines with fresh lubricant Replace the lubricating elements and lubricating pinion Replace lubricant cartridge Deco...

Page 113: ...tire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance intervals and service intervals When anchoring the product ensure that the bore...

Page 114: ...10 3 Waste management compliant assemblies 10 3 1 Disassembly DANGER Hazardous voltage The product contains components that are energized with hazardous volt ages Touching these components will cause...

Page 115: ...the drinking water supply Take ap propriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small Disasse...

Page 116: ...ting point disposal in accor dance with the safety data sheets 2 24 Batteries Battery collection Metals Scrap metal collection Electrical material Electrical waste Tab 10 1 Disposal material groups 10...

Page 117: ...th 10 m 0200517 Length 20 m Tab 11 1 PLC connecting cable The PLC connecting cables are equipped with three colored LEDs LED color Meaning Green Voltage on PIN 1 Yellow Signal on PIN 4 White Signal on...

Page 118: ...Accessories OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 118...

Page 119: ...12 Spare parts supply Spare parts supply OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 119...

Page 120: ...Spare parts supply OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 120...

Page 121: ...n of the issue Drawing number if applicable Regular inquiries If you have questions relating to service please use the service form at www gudel com or contact the responsible service department For a...

Page 122: ...ice us gudel com United States Tab 12 1 Service departments Americas Asia Country Relevant service department Phone E mail China G del International Trading Co Ltd Block A 8 Floor C2 BLDG No 1599 New...

Page 123: ...8 info tw gudel com Thailand G del Lineartec Co Ltd 19 28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand 66 2 374 0709 service th gudel com Tab 12 2 Service departments in Asia Eu...

Page 124: ...sc 4 1 12 08290 Cerdanyola del Vall s Spain 34 644 347 058 info es gudel com Spain France G del SAS Tour de l Europe 213 3 Bd de l Europe 68100 Mulhouse France 33 1 6989 80 16 info fr gudel com German...

Page 125: ...8 43 300 Bielsko Bia a Poland 48 33 819 01 25 serwis pl gudel com Latvia Lithuania Poland Ukraine Russia Gudel Russia Yubileynaya 40 Office 1902 445057 Togliatti Russia 7 848 273 5544 info ru gudel co...

Page 126: ...If you have service inquiries outside of business hours please contact the following service departments Europe G del AG Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 se...

Page 127: ...e g a i r r a C 900 406015 10 00 Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch acc...

Page 128: ...s Screws without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables OPERATING MANUA...

Page 129: ...2 9 M3 1 1 1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 915...

Page 130: ...Torque tables OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 130...

Page 131: ...ftware 45 Fig 5 8 Switching time diagram Lubrication normal case 47 Fig 5 9 Switching time diagram Filling lubrication lines Venting FlexxPump4 D 49 Fig 5 10 Switching time diagram Reset the error 51...

Page 132: ...Fig 7 13 Identification number of the instructions 103 Fig 9 1 Cleaning rails and racks 110 Fig 9 2 Pre lubricating rails and racks 111 Fig 11 1 PLC connecting cable 117 Fig 12 1 Explanation of symbo...

Page 133: ...63 Tab 5 9 Lubricant Cleaning agents Pre lubricating rails and racks 65 Tab 7 1 Table of cleaning agents 73 Tab 7 2 Lubricant Lubrication system FlexxPump 74 Tab 7 3 Lubricant Lubrication system Flexx...

Page 134: ...roups 116 Tab 11 1 PLC connecting cable 117 Tab 11 2 PLC connecting cable Meaning of the LED color 117 Tab 12 1 Service departments Americas 122 Tab 12 2 Service departments in Asia 122 Tab 12 3 Servi...

Page 135: ...28 Control 44 FlexxPump4 D 47 Control signal 47 Customer feedback 103 D Decommissioning 107 Dimensions FlexxPump4 D 28 Disassembling 114 Discharge Lubricant 47 Disposal 113 Disposal facilities 116 Dow...

Page 136: ...ter 3 fold 33 Y segment 34 Functional description 33 G G del H1 Shelf life 30 H Hazard warnings 15 Hydraulic system Connecting 39 91 I Identification 108 Initial commissioning 64 Input signal External...

Page 137: ...Cleaning 87 Power Off 55 Power On 55 Programming software 45 M Maintenance tasks 71 After 11 250 hours 87 After 2 250 hours 79 After 22 500 hours 89 Malfunctions 106 Maximum Pressure 29 Pressure Spli...

Page 138: ...down 108 Programming Software Lubrication system 45 Protection class 29 Purpose of this document 12 R Rack Cleaning 110 Pre lubricating 111 Rail Cleaning 110 Pre lubricating 111 Removing Lubricant pum...

Page 139: ...eplacing 105 Splitter 2 fold Function 33 Splitter 3 fold Function 33 State of the art 16 Storage 107 Storage conditions 107 Structure 31 Symbol 16 T Technical data 27 Temperature 108 Temperature range...

Page 140: ...Index OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US 140...

Page 141: ...pendix of this operating manual contains the following documents Layout Spare parts lists Declaration of conformity for TriboServ Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 900720267412...

Page 142: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Page 143: ...Layout Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Page 144: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Page 145: ...Spare parts lists Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Page 146: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Page 147: ...Declaration of conformity for TriboServ See also 2 Declaration of conformity for TriboServ 149 Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Page 148: ...Appendix OPERATING MANUAL Lubrication system FlexxPump4 D 9007202674126091_v2 0_EN US...

Page 149: ......

Page 150: ...ate G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Fax 41 62 916 91 50 E mail info ch gudel com www gudel com larwue 2 0 04 03 2021 OPERATING MANUAL Lubrication system FlexxPump4 D 90072026741...

Page 151: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland info ch gudel com www gudel com...

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