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8

Maintenance, Cleaning, and Storage

If Big Boss HLL fails inspection in any way, immediately remove it from service, and contact Guardian to
inquire about its return or repair.

Cleaning after use is important for maintaining the safety and longevity of Big Boss HLL. Remove all dirt,
corrosives, and contaminants from Big Boss HLL before and after each use. If Big Boss HLL cannot be cleaned 
with plain water, use mild soap and water, then rinse and wipe dry. NEVER clean Big Boss HLL with corrosive
substances.

When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals,
or other degrading elements.

Prior to EACH use, inspect Big Boss HLL for deficiencies, including, but not limited to, corrosion, deformation,
pits, burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating, alteration, and
missing or illegible labels. IMMEDIATELY remove Big Boss HLL from service if defects or damage are found, or if
exposed to forces of fall arrest.

Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay,
cracking, and hazardous materials. Ensure that selected work area will support the application-specific
minimum loads set forth in this instruction manual. Work area MUST be stable.

At least every 12 months, a Competent Person other than the user must inspect Big Boss HLL. 

Competent

Person inspections MUST be recorded in inspection log in instruction manual and on equipment
inspection grid label. The Competent Person must sign their initials in the box corresponding to the
month and year the inspection took place.

During inspection, consider all applications and hazards Big Boss HLL have been subjected to.

Inspection

Inspection Log

If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE.

Date of First Use: __________________.

Product lifetime is indefinite as long as it passes pre-use and Competent Person inspections. User must
inspect prior to EACH use. Competent Person other than user must complete formal inspection at least
every 12 months. Competent Person to inspect and initial.

This inspection log must be specific to one Big Boss HLL. Separate inspection logs must be used for each
Big Boss HLL. All inspection records must be made visible and available to all users at all times.

Summary of Contents for Big Boss HLL

Page 1: ... these instructions before using equipment Introduction 1 Applicable Safety Standards 1 Worker Classifications 2 Safety Information 9 Product Specific Applications 2 Limitations 3 4 Components and Specifications 4 Maintenance Cleaning and Storage 8 Inspection 8 Installation and Use 5 7 Inspection Log 8 Labels 10 ...

Page 2: ......

Page 3: ...g Boss HLL and all fall safety equipment used in combination with the Big Boss HLL Applicable Safety Standards When used according to instruction specifications this product meets or exceeds all applicable OSHA 1926 Subpart M and OSHA 1910 standards for fall protection Additionally all applicable components meet or exceed ANSI Z359 standards for fall protection Applicable standards and regulations...

Page 4: ...plicable safety regulations are complied with Product Specific Applications Personal Fall Arrest Big Boss HLL may be used to support a MAXIMUM 4 personal fall arrest systems PFAS for use in Fall Arrest applications Structure must withstand loads applied in the directions permitted by the system of at least 5 000 lbs Maximum free fall is 6 or up to 12 if used in combination with equipment explicitl...

Page 5: ...tions for eliminating or minimizing all swing fall hazards Swing falls occur when the anchor is not directly above the location where a fall occurs Always work as close to in line with the anchor point as possible Swing falls significantly increase the likelihood of serious injury or death in the event of a fall TOTAL FALL CLEARANCE DEFLECTION FREE FALL DECELERATION STRETCH Safety MARGIN Swing Fal...

Page 6: ...closing and self locking and withstand minimum loads of 3 600 lbs See the following for examples of compatible incompatible connections Materials Polyester powder coated aluminum and galvanized steel Includes 1 Carrying Bag 1 Drum and Tensioner Housing 1 82 16 mm Double Braided Polyester Rope 2 Carabiners 2 O rings Connector closed and locked to D ring OK Connector to integral lanyard NO Two or mo...

Page 7: ... is free of debris rot cracking and hazardous materials 4 Installation set up and use of HLL system must be done under the supervision of a Qualified Person Installation 1 Ensure rope is properly threaded in tensioner by adhering to steps 2 4 2 Unscrew knob on tensioner housing and open housing plate to reveal rope threading diagram as shown 3 Thread rope such that the anchor live end and terminat...

Page 8: ...slack not to achieve proper tension 6 Compress and hold tensioner handle and rotate handle until correct tension is reached Apply force to handle in turning direction only as shown by arrow on handle 7 To confirm proper tension locate midpoint of HLL span At this point rope sag must match data specified in graph and table on pg 7 Never exceed specified sag Sag less than specified is acceptable but...

Page 9: ...Anchor Point Span Length Midpoint Sag Span Length Required Sag at Midpoint 10 20 30 40 50 60 70 1 0 1 3 1 7 2 3 3 1 4 1 5 5 82 7 7 HLL Tension Guide Midpoint Span Sag Inches 0 2 4 6 8 9 10 20 30 40 50 60 70 80 HLL Span Length Feet 7 5 3 1 EXCESS SAG DO NOT USE OK FOR USE ...

Page 10: ...area is free of all damage including but not limited to debris rot rust decay cracking and hazardous materials Ensure that selected work area will support the application specific minimum loads set forth in this instruction manual Work area MUST be stable At least every 12 months a Competent Person other than the user must inspect Big Boss HLL Competent Person inspections MUST be recorded in inspe...

Page 11: ...est falls within 24 Class B SRLs must arrest falls within 54 Harnesses and connectors selected must be compliant with manufacturer s instructions and must be of compatible size and configuration Snap hooks carabiners and other connectors must be selected and applied in a compatible fashion All risk of disengagement must be eliminated All snap hooks and carabiners must be self locking and self clos...

Page 12: ...BER 17 0000000 DATE OF MANUFACTURE 01 2017 MAX USERS 4 MODEL TYPE RVT2 PRODUCT TYPE HLL125 GDY MAX USER WEIGHT 310lbs Anchorages should be sufficiently strong enough to withstand a force of 5000lbs PPELAB 319 ISS 90780 Rev B US Patent Pending MANUFACTURED IN THE UK Distributed by Engineered Fall Protection Sales EngineeredFallProtection com 314 492 4422 www EngineeredFallProtection com ...

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