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GT POWER GT4000ESi, Operating Instructions Manual

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GT POWER GT4000ESi Operating Instructions Manual Download Page 9

9.

Control Panel

1. 230V, 10A Single Phase Outlet Socket x 2:  

 

2. 12V DC/8A Plug
3. Start Indicator Light
4. Engine Control Switch: 

Turn to CHOKE position  

  to start engine, then turn to RUN position once    

  engine is running. Switch to OFF to stop generator.

5. LED Indicator Lights: 

See next section.

6. USB Duplex: 

5V DC

7. Engine Switch
8. ECO Mode Switch:

 Efficiency switch when  

 

  turned to the ON position, the engine will sense the  

  load needed and run at a slower RPM to save fuel.  

9. Battery Outlet
10.Parallel Outlets: 

Optional Cables connect 2 x    

  GT POWER machines to increase power output. 

  DO NOT attempt to parallel the GT POWER generator  

  with any other manufacturers’ generators. 

 

  See pg 12 for more information.

 

11. Ground Terminal: 

The ground terminal is used    

  to externally ground the generator.

LED  Light Indicators

A. OUTPUT READY INDICATOR: 

The output ready 

indicator shows a green light when the generator is 

operating normally and producing electrical power to the 

receptacles.

B. OVERLOAD INDICATOR: 

Red light flashes when the 

unit is close to overloading. If any more load is added 

when the light is flashing the electrical power will be cut 

to the receptacles and light will become a constant red. 

While the engine is running, disconnect all appliances 

and hit the RESET breaker on the panel. Reduce the 

amount of appliances before plugging back in.

C. LOW OIL INDICATOR: LED 

Lights up red when unit is 

low or out of oil. Engine will not run when indicator is lit. 

When this light appears confirm engine is off, let the unit 

cool down, then add oil. Make sure to periodically check 

oil levels while filling to prevent overfilling. 

OUTPUT 

INDICATOR

OVERLOAD

ALARM

LOW OIL

ALERT

A

B

C

1

2

3

5

6

7

AC 230V

OUTPUT  

INDICATOR
OVERLOAD

ALARM

LOW OIL

ALERT

PARALLEL OUTLETS

GND

AC 230V

ON

OFF

12V

 

DC/8A

5V

 

DC/1.5A

START

ECO

OFF

ON

OFF

RUN

ENGINE

START

RUN

STOP

Rated Voltage: 

 

Rated Frequency:

  

Rated Power:

 

3500W

Rated Amperage: 

 

15.2A

50Hz

230V

4

8

9

10

11

www.gtpower.co.nz

Summary of Contents for GT4000ESi

Page 1: ......

Page 2: ...tage requirements 10 Connecting the battery 11 Powercords 11 Before starting 12 Preparation 13 Adding engine oil 14 Adding fuel 14 Starting the generator 15 Stopping the generator 17 Maintenance 18 Cleaning the generator 23 Battery replacement 24 Storage 24 Troubleshooting 25 Parts diagram 26 Parts list 27 Engine parts diagram 28 Engine parts list 29 Wiring diagram 30 Warranty 31 www gtpower co nz...

Page 3: ...stead of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Scope Of Product This product is suited for home camping and emergency power applications It will operate most powertools appliances and lighting Description Of Symbols The rating plate on your tool may show symbols These represent im...

Page 4: ...ed service facility to fit replacement parts WARNING The use of an accessory or attachment other than those recommended in this Instruction Manual may present a risk of personal injury Safety Instructions To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine h...

Page 5: ...5 www gtpower co nz ...

Page 6: ...6 www gtpower co nz ...

Page 7: ...osion 6 Take care not to spill fuel When refuelling the generator ensure that the engine has been switched off Prevent the spilling of fuel as this may also ignite with the hot engine Never refuel whilst the engine running 7 Be careful where you store the generator Store the generator in a dry area away from inflammable liquids 8 Keep your distance The generator emits exhaust fumes As a safety pre...

Page 8: ...utlets and warning lights 2 Oil Access Cover Remove the cover to access the oil fill drain plug 3 Recoil Handle Pull to manually start the engine 4 Fuel Cap Close until clicking sound is heard 5 Engine Service Panel Remove the panel to access the engine choke air filter spark plug and float bowl for maintenance 6 Muffler and Spark Arrestor Avoid contact until the engine is cooled down 1 2 3 4 5 11...

Page 9: ...t when the generator is operating normally and producing electrical power to the receptacles B OVERLOAD INDICATOR Red light flashes when the unit is close to overloading If any more load is added when the light is flashing the electrical power will be cut to the receptacles and light will become a constant red While the engine is running disconnect all appliances and hit the RESET breaker on the p...

Page 10: ...omputer Desktop 700 700 VCR 50 50 Dishwasher Cool Dry 700 1400 Hot Dry 1450 2000 Toaster 2 Slice 1250 1250 4 Slice 1600 1600 Freezer 2200 2500 Hair Dryer 800 1700 800 1700 Steam Iron 1800 1800 Garage Door Opener 1 4 HP 550 1100 1 3 HP 725 1400 Radio 200 200 Blender 375 500 Sump Pump 1 2 HP 1050 2150 Well Pump 1 2 HP 1000 2100 Household Water Pump 1200 2700 APPLIANCES TOOLS APPROX RUN W APPROX STAR...

Page 11: ...Replace the black boot so it protects the cable lug and battery post Figure 2 Installing Battery Leads Positive Red Negative Black NOTE The electric start generator is equipped with a battery charging feature Once the engine is running a small charge is supplied to the battery via the battery cables and will slowly recharge the battery NEVER touch both battery posts simultaneously NEVER place a me...

Page 12: ...ure that allows two GT4000ESi machines to be connected together almost doubling the output of one unit Check your wattage reference guide and be sure the device you are connecting is less than the rated use of this generator in parallel use see specifications Follow instructions in the owner s manual for the parallel connection procedure DANGER Never connect the paralleling cord to the generators ...

Page 13: ...Using a generator indoors can kill you in minutes Generator exhaust contains carbon monoxide This is a poison you cannot see or smell Avoid other generator hazards READ MANUAL BEFORE USE WARNING Be sure the generator is properly connected to earth ground before operating High Altitude Operation Engine power is reduced the higher you operate above sea level Output will be reduced approximately 3 5 ...

Page 14: ...el to access the oil fill drain plug see Figure 3 Figure 3 Oil Service Panel 2 Clean area around oil fill drain plug and remove plug Oil Filter Cap Dipstick Upper Level Lower Level Figure 4 Engine Oil Levels 4 Do not overfill if oil level is too high oil will drain out through the fill plug DANGER Filling the fuel tank with gasoline while the generator is running can cause gasoline to leak and com...

Page 15: ...or in a location that is wet or damp Never expose the generator to rain snow water spray or standing water while in use Protect the generator from all hazardous weather conditions Moisture or ice can cause a short circuit or other malfunction in the electrical circuit Never operate in an enclosed area Engine exhaust contains carbon monoxide Only operate the inverter outside and away from windows d...

Page 16: ...tery is connected see Installing the Battery on page 14 4 Make sure the circuit breakers are properly set Figure 8 Pull the Recoil Handle out from generator Wireless Remote Start 1 Check oil levels see Adding Engine Oil page 14 2 Battery must be connected for auto choke to work 3 Make sure the circuit breakers are properly set 4 Confirm that the Fuel Control Switch is in the ON position see Figure...

Page 17: ... be used only after the genera tor has been warmed up to operating temperature 1 To turn on the efficiency mode press the switch to the ON position 3 As a load is applied the generator will sense the load and engine RPM will increase according to the load applied 4 To run the generator at maximum power and RPM press the efficiency mode switch to the OFF position Resetting the Reset Breaker The gen...

Page 18: ...ce intervals vary depending on generator operating conditions Operating the generator under severe conditions such as sustained highload high temperature or unusually wet or dusty environments will require more frequent periodic maintenance WARNING Always perform maintenance in a well ventilated area Gasoline fuel and fuel vapors are extremely flammable and can ignite under certain conditions Main...

Page 19: ... several minutes allow crankcase pressure to equalize 4 Remove the engine service panel to access the oil fill drain plug 5 With a damp rag clean around the oil fill drain plug 6 Remove the oil fill drain plug Changing Engine Oil 1 Stop the engine 2 Let engine sit and cool for several minutes allow crankcase pressure to equalize 3 Remove the engine service panel to gain access to the oil fill drai...

Page 20: ...OTE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer on the ground or into ground water or waterways Always be environmentally responsible Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials Consult local authorities or reclamation facility 7 Dispose of used soap cleaning solution proper...

Page 21: ...Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials Consult local authorities or reclamation facility 5 Install the engine service panel Spark Plug Maintenance The spark plug must be checked and cleaned after every 100 hours of use or 6 months and must be replaced after 300 hours of use or every year 1 Stop the generator and let it cool for se...

Page 22: ...k plug See the following chart Using a non recommended spark plug could result in damage to the engine 9 Install the spark plug by carefully following the steps outlined below a Carefully insert the spark plug back into the cylinder head Hand thread the spark plug until it bottoms out SPARK PLUG GAP c Replace the spark plug boot making sure the boot fully engages the spark plug s tip d Install the...

Page 23: ...op 4 Both the rocker arms should be loose at TDC on the compression stroke If they are not rotate the engine 360 5 Insert a feeler gauge between the rocker arm and the push rod and check for clearance see Figure 22 See table below for valve lash specifications 1 2 3 4 5 Figure 22 1 Push Rod 2 Feeler Gauge Area 3 Rocker Arm 4 Jam Nut 5 Adjusting Nut Intake Valve Exhaust Valve Valve Lash 0023 0039in...

Page 24: ... in the fuel lines and carburetor is consumed and the engine shuts off 4 Drain any remaining fuel from the float bowl See Draining the Float Bowl on page 18 5 Change the oil see Changing Engine Oil on page 19 Battery Replacement 1 Remove the spark plug wire from spark plug 2 Loosen the rubber strap holding the battery in place 3 Disconnect the black negative battery cable from the battery first 4 ...

Page 25: ...1 Add gasoline to the generator 2 Inspect and clean fuel delivery passages 4 Low oil level shutdown switch is preventing the unit from starting 4 Check oil level and add oil if necessary 5 Spark plug boot is not fully engaged with the spark plug tip 5 Firmly push down on the spark plug boot to ensure the boot is fully engaged 6 Spark plug is faulty 6 Remove and check the spark plug Replace if faul...

Page 26: ...Parts Diagram 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 39 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48 26 www gtpower co nz ...

Page 27: ...ent Hose 48 150508 Hose Clamp No Part Description 1 100578 Damper 2 100562 Enclosure Side 3 100567 Lift Bar 4 150526 Fuel Tank 5 120538 Inverter Module 6 100569 Intake Grate 7 150535 Fuel Valve 8 100563 Enclosure Side 9 100568 Inspection Cover 10 100574 Axle Shaft 11 100579 Battery 12 100580 Battery Clamp 13 130526 Voltage Regulator 14 150531 Fuel Knob 15 150533 Plug 16 100570 Rubber Foot 17 10056...

Page 28: ...1 2 3 4 5 7 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Engine Parts Diagram 28 www gtpower co nz ...

Page 29: ...Air Box 7 100548 M6 Nut 8 140517 Gasket 9 140532 Carburetor Assembly 10 140531 Stepper Motor Bracket 11 140533 M4X25 12 140529 Stepper Motor 13 140530 Stepper Motor 14 140534 M4X6 15 140535 Spacer 16 160504 Air Cleaner Assembly 17 180579 Ignition Coil 18 110510 19 110512 Washer 20 110502 Spring Washer 21 180524 M8 Nut 22 110511 Heat Shield www gtpower co nz ...

Page 30: ...Wiring Diagram 30 3 6 8 1 2 4 5 7 9 10 黑白色 黄色 紫色 www gtpower co nz ...

Page 31: ...d maintenance of the product external damage external circumstances such as tions to the product attempted repair service by a party other than an Approved Service Agent is not covered under warranty Warranty does not cover pre delivery service and adjustment or failure that may occur as a result of lack of incorrect pre delivery service and adjust ment Warranty does not cover any incidental indi ...

Page 32: ...r customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network Please contact your local agent or submit a service case online for fast response at www gtpower co nz ...

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