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GSWeb Playground Equipment GS-W5002, Installation Manual

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GSWeb Playground Equipment GS-W5002 Installation Manual Download Page 2

NO.

Name

QTE

Description

Size

Material

Remarks

1

MP139

6

MAIN POST

Φ

139.8 X L1800

Galvanized Steel

UV polyester powder coating

2

RC22

1 SET

MULTI COMPOUND ROPE

Φ

22, 

Φ

20

Nylon

3

NCP150

6

 POST CAP

Φ

150

MC Nylon

4

TB50

6 SET

TURN BUCKLE(GS-T82)

Φ

50

Galvanized Steel

5

ACS78

6

ANCHOR SHACKLE

M22

Galvanized Steel

BOLT,NUT

6

MPTS22

6

H/T BOLTS

M22 X L80

main post assembly

MPNU22

6

NUTS

M22

MPWA22

6

WASHERS

M22

MPSW22

6

SPRING WASHERS

M22

7

TBHT22

12

H/T BOLTS

M22 X L110

turn buckle assembly

TBNU22

12

NUTS

M22

TBWA22

12

WASHERS

M22

TBSW22

12

SPRING WASHERS

M22

BASE

8

MPP

6

MAIN POST PLATE 

250 X 250

Galvanized Steel

9

L-B78

24

L-ANCHOR BOLTS

M22 X L500

Galvanized Steel

L-N78

48

 NUTS

M22

Galvanized Steel

L-SW78

24

SPRING WASHERS

M22

Galvanized Steel

L-W78

24

 WASHERS

M22

Galvanized Steel

10

ACP

6

ANCHOR PLATE

600 X 200

Galvanized Steel

9

L-B78

36

L-ANCHOR BOLTS

M22 X L500

Galvanized Steel

L-N78

72

NUTS

M22

Galvanized Steel

L-SW78

36

SPRING WASHERS

M22

Galvanized Steel

L-W78

36

 WASHERS

M22

Galvanized Steel

11

GSSP

1

TOUCH UP SPRAY

     GS-W5002

PARTS CHECK LIST

Summary of Contents for GS-W5002

Page 1: ......

Page 2: ...M22 7 TBHT22 12 H T BOLTS M22 X L110 turn buckle assembly TBNU22 12 NUTS M22 TBWA22 12 WASHERS M22 TBSW22 12 SPRING WASHERS M22 BASE 8 MPP 6 MAIN POST PLATE 250 X 250 Galvanized Steel 9 L B78 24 L ANCHOR BOLTS M22 X L500 Galvanized Steel L N78 48 NUTS M22 Galvanized Steel L SW78 24 SPRING WASHERS M22 Galvanized Steel L W78 24 WASHERS M22 Galvanized Steel 10 ACP 6 ANCHOR PLATE 600 X 200 Galvanized ...

Page 3: ...ground Equipment 1 INSTALLATION MANUAL GSWeb Playground Equipment 1046 3 Najeon ri Saengnim myeon Gimhae si Gyeongsangnam do 621 821 Republic Of Korea Tel 82 55 326 9096 7 Fax 82 55 326 9022 E mail gswebinfo chol com Web site www gsweb21 com ...

Page 4: ... is made of steel loaded Nylon cables with UV guard and the landing surface is a textile reinforced flexible rubber material The GS W5002 features GS Web technology which includes the highest steel content and the strongest connection materials in the industry including a steel wire core in our edge ropes and connection points crushed in place with over 75 tons of preasure to ensure long life of t...

Page 5: ...no less than 72 in 1830mm from all sides of the play structure Fall Height a 4 11 1500mm from surface The Fall height on the external surface of a pyramid shaped space net is the hightest point attainable within a horizontal distance of b 44 1100mm from the edge of the structure where a free fall to the protective surface is possible This distance in based on the centre of gravity height of the ma...

Page 6: ...e 12 300mm P2 Depth of concrete footing 19 2 3 500mm Figure 3 Foundation section view Foundation Please refer to GS W5002 drawing for exact installation dimensions Figure 4 Excavate enough materials to allow for proper depth of concrete footings Also ensure that there is enough space to allow the frame to be positioned properly Anchor wood support frame to ground with pickets to prevent the frame ...

Page 7: ...t be installed 4 100mm from edge of concrete footing Figure 5 Concrete footing and Anchor plate Layout Note Total distance from front of block to front of block is 11 5 3 4 3500mm Metric Imperial conversion 1750mm 5 8 7 8 3500mm 11 5 3 4 3750mm 12 3 5 8 7500mm 24 7 1 4 Metric Imperial conversion 100mm 4 950mm 3 1 3 8 250mm 9 7 8 2000mm 6 6 3 4 600mm 1 11 1 2 ...

Page 8: ...blocks After concrete has cured enough remove frame and replace soil in area around footing to subgrade level Figure 6 Concrete footing Assemble wooden support frames 4 frames 78 3 4 2000mm L x 23 2 3 600mm W x 19 2 3 500mm H Use min plywood not included in package NOTE Use anchor plate as guide for exact measurements Metric Imperial conversion 1750mm 5 8 7 8 3500mm 11 5 3 4 3750mm 12 3 5 8 7500mm...

Page 9: ...igure 7 Attach Anchor plate to footing with flat washer locking washer and nut Plate Assembly Concrete block clean threads of L anchor bolts Attach Anchor plate to footing Metric Imperial conversion 350mm 1 1 3 4 700mm 2 3 1 2 950mm 3 1 1 2 1850mm 6 0 7 8 2100mm 6 10 3 4 3050mm 10 3650mm 11 11 3 4 ...

Page 10: ...r Plate Post Plate STEP 2 STEP 1 Figure 8 Attach Turnbuckle and rope Main rope assembly Step 1 Attach bottom rope with M22 X L110 H T BOLT as shown in Figure 9 Step 2 Attach Turnbuckle to anchor plate with M22 X L110 H T BOLT Loosen Turnbuckle all the way about 100mm leaving only 4 or 5 threads attached ...

Page 11: ...te Rubber mallet may be required to insert cap into post M22 X L80 H T BOLT Figure 9 Post cap assembly Figure 10 Post assembly STEP 3 Post assembly Step 3 Attach Post Cap to Post Figure 10 Step 4 Attach Post to Post base with M22 X L80 H T BOLT Figure 11 A B C B A B STEP 4 C ...

Page 12: ...ded that 3 4 workers lift the net into place Figure 11 Tightening Turnbuckles a b Tighten Rope with Turnbuckles at the Same time Tighten Rope with Turnbuckles at the Same time a a c c NOTE Make sure post is level before tightening and remains level during process b c c Tighten Rope with Turnbuckles at the Same time b b a ...

Page 13: ... It is also recommended that subsequent checks on tension should be carried out at monthly intervals and adjusted as required This will increase the overall longevity of the product Checking 1 month Refer to IPEMA and TUV maintance system After Net structure tension is completed the net will stretch slightly over the first four weeks of use Following this initial period the net needs to be fully r...

Page 14: ... Playground Equipment 12 PARTS LIST 1 main post 2 multi compound rope 3 post cap 4 turn buckle 5 anchor shackle 6 T S bolt nut washer 7 H T bolt nut washer 8 post plate 9 L anchor bolt nut washer 10 Anchor plate 1 2 10 6 7 9 4 5 8 3 9 1 ...

Page 15: ...Web Playground Equipment 13 Maintenance Installation A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope Periodic checks on tension will assist in the durability of the product ...

Page 16: ...hould be corrected without delay If this is not possible the equipment should be secured against use e g by immobilization or removal There should be written operational procedures covering the measures to be taken in the event of accidents fire and the like Until unsafe equipment is repaired and released for use access by the public should be prevented Information about accidents brought to the a...

Page 17: ...tenance of any impact attenuating surfaces d lubrication of bearings e markig of equipment to signify loose fill finished surface level f cleaning g removal of broken glass and other debris or contaminants h restoring loose fills to the correct level and i maintenance of free space areas D Corrective maintenance Corrective maintenance should include measures to correct defects or th re establish t...

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