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PNEG-1429

6", 8", 10" and 12"
Horizontal Drive Units

Assembly and Operation Manual

PNEG-1429

Date: 01-27-09

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Summary of Contents for PNEG-1429

Page 1: ...PNEG 1429 6 8 10 and 12 Horizontal Drive Units Assembly and Operation Manual PNEG 1429 Date 01 27 09...

Page 2: ...2 PNEG 1429 Horizontal Drive Units...

Page 3: ...he Pulley 19 Tightening the Lock Collar 20 Installing the Motor Not Provided 20 Installing the Belts 21 Installing the Belt Guard 21 Chapter 5 Electric Drive Motors 22 Chapter 6 Start up 27 Perform Pr...

Page 4: ...justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the assurance t...

Page 5: ...use of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symb...

Page 6: ...machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available...

Page 7: ...ng this equipment NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate the equipment Make sure someone is nearby who is aware of the proper shut down sequence in th...

Page 8: ...ll jewelry Long hair should be tied up and back Safety glasses should be worn at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear...

Page 9: ...iii Unqualified or incompetent persons are to remain out of the work area iv O S H A Occupational Safety and Health Administration regulations state At the time of initial assignment and at least annu...

Page 10: ...R ITS DRIVE OR OTHER COMPONENTS CAN RESULT IN DANGEROUS OPERATION THIS EQUIPMENT IF IMPROPERLY SELECTED INSTALLED OR MAINTAINED MAY FAIL AND COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE CHECK PRO...

Page 11: ...her equipment in the area or any reason then locate the safety sign in a more suitable location C Be certain the surface is clean dry and free of dirt and oil Peel paper backing from decals and stick...

Page 12: ...rade 8 bolts and stover nuts See Chart below 3 Insert the drive shaft into the opposite end of flight with keyway facing outward 4 Align the holes in the shaft and secure with grade 8 bolts and stover...

Page 13: ...See Figure 4B 2 Align the drive unit discharge flight to the unload flight making sure that the Dura Edge on both are as continuous as possible the angle between both faces being less than 90 whereve...

Page 14: ...late 1 Align bolt holes on bearing flange with bolt holes on bearing plate 2 Secure bearing to bearing plate using appropriate bolts lock washers and nuts See Chart below and Figure 4C Figure 4C Beari...

Page 15: ...and serrated flange nuts See Chart below 3 Only secure with upper and lower four 4 bolts See Figure 4D The other four 4 bolts will be installed later with the belt guard mounting brackets NOTE On the...

Page 16: ...on the discharge tube 2 Insert pivot rod through the back and head plates and motor mount adjuster Secure in place with two 2 3 16 x 2 cotter pins See Figure 4E Figure 4E 3 With the cotter pins in th...

Page 17: ...gh the pivot tube on the discharge tube 4 When the pivot rod begins to extend through the pivot tube install the spacers BETWEEN the back plate and the inner face of the motor mount plate See Figure 4...

Page 18: ...e belt guard mounting brackets 2 Secure the brackets with proper bolts flat washers and serrated flange nuts See Chart below and Figure 4I NOTE DO NOT tighten the bolts completely The brackets will ne...

Page 19: ...igure 4J Figure 4J Installing the Pulley 1 Place and position the key into the keyway located on the drive shaft 2 Place the pulley onto the drive shaft with the set screw side of the pulley facing aw...

Page 20: ...ar is not turned far enough the set screw will not lock it into place Installing the Motor Not Provided 1 Attach the motor to the motor mount plate using appropriate bolts lock washers and hex nuts Se...

Page 21: ...ing the Belt Guard 1 With the belts properly tensioned remove the bottom belt guard cover and slip belt guard down over motor shaft 2 Bolt the belt guard to the belt guard mounting brackets the bracke...

Page 22: ...eave O D Auger Sheave O D RPM Belt Size Belt Quantity Belt Type Recommended Max Min 6 Farm 3 4 56 2 184 143T 3 5 12 510 700 450 46 1 B 3 182T 5 184T 48 2 8 Farm 1 1 2 56 56H 145T 2 184 143T 3 0 12 438...

Page 23: ...ve Unit and 8 Standard Farm Unload Bin Diameter Flight Length HP Required 14 16 9 9 3 4 17 19 11 9 1 20 22 12 9 23 25 14 3 26 28 15 9 1 1 2 29 31 17 3 2 32 34 19 3 35 37 20 3 Bin Diameter HP Required...

Page 24: ...ive Unit and 8 Standard Commercial Unload Bin diameter HP Required 15 3 18 21 5 24 27 30 33 36 7 1 2 39 42 48 Bin Diameter Flight Length HP Required 24 14 6 3 27 16 0 30 17 6 5 33 34 19 6 36 20 6 37 3...

Page 25: ...Commercial Unload Bin Diameter Flight Length HP Required 23 25 14 6 5 26 28 16 0 29 31 17 6 32 34 19 6 35 37 20 6 7 1 2 42 24 0 48 27 0 Bin Diameter HP Required 24 7 1 2 27 30 33 36 10 39 42 48 Bin D...

Page 26: ...ve Unit and 12 Standard Commercial Unload Bin Diameter HP Required 36 15 42 48 54 60 72 20 75 78 Bin Diameter Flight Length HP Required 24 14 6 7 1 2 27 16 0 30 17 6 33 34 19 6 36 20 6 37 39 22 0 40 2...

Page 27: ...sure that all parts are assembled correctly according to the instructions in this manual Failure to perform any or all of these pre start checks may cause damage to the equipment and or cause SERIOUS...

Page 28: ...may cause the auger to jam Failures may occur if the auger is run full before it has been polished during the break in period NEVER operate the auger empty Operating augers empty for any length of tim...

Page 29: ...ically during operation 3 Consideration should be given to the proper size auger for a batch drying or any intermittent type operations When augers are stopped and restarted under full load it may res...

Page 30: ...ger while it is under load 3 Close the bin well control gates 4 Reconnect and unlock the power source 5 Clear the auger gradually until there is no grain and there are no obstructions Storage Preparat...

Page 31: ...4 Maintain proper adjustments on the belt s 5 Mount controls for any electric motors at a safe distance from the machine and in a location accessible in case of an emergency 6 Make sure ALL electrica...

Page 32: ...32 PNEG 1429 Horizontal Drive Units NOTES...

Page 33: ...List 1 6 Farm Duty Horizontal Drive Unit Parts 2 8 Farm Duty Horizontal Drive Unit Parts 3 8 Commercial Duty Horizontal Drive Unit Parts 4 10 Farm and Commercial Duty Horizontal Drive Unit Parts 5 12...

Page 34: ...10 Parts List 34 PNEG 1429 Horizontal Drive Units 6 Farm Duty Horizontal Drive Unit Parts...

Page 35: ...nt Adjuster Nut Hex Nut 3 4 10 Zinc Grade 5 12 GK7061 Bearing Plate 13 S 7837 Bearing Bolt Bolt HHCS 7 16 14 x 1 1 2 Zinc Grade 5 14 GK1049 Bearing 1 Bore 2 Hole Flange w Locking Collar 15 S 7014 Bear...

Page 36: ...10 Parts List 36 PNEG 1429 Horizontal Drive Units 8 Farm Duty Horizontal Drive Unit Parts...

Page 37: ...236 Bearing Lock Washer Split Lock Washer 1 2 Zinc 12 S 3729 Bearing Nut Hex Nut 1 2 13 YDP Grade 5 13 GK6986 Motor Mount Plate 14 GK7014 Pivot Spacer Tube 15 GK7013 Motor Mount Pivot Rod 16 S 6994 C...

Page 38: ...10 Parts List 38 PNEG 1429 Horizontal Drive Units 8 Commercial Duty Horizontal Drive Unit Parts...

Page 39: ...1 S 236 Bearing Lock Washer Split Lock Washer 1 2 Zinc 12 S 3729 Bearing Nut Hex Nut 1 2 13 YDP Grade 5 13 GK6986 Motor Mount Plate 14 GK7014 Pivot Spacer Tube 15 GK7013 Motor Mount Pivot Rod 16 S 699...

Page 40: ...10 Parts List 40 PNEG 1429 Horizontal Drive Units 10 Farm and Commercial Duty Horizontal Drive Unit Parts...

Page 41: ...ut 3 8 16 Zinc Grade 5 13 GK7014 Pivot Spacer Tube 14 GK6986 Motor Mount Plate 15 GK7013 Motor Mount Pivot Rod 16 S 6994 Cotter Pin 3 16 x 2 Zinc Grade 2 17 GK7012 Motor Mount Adjuster Pivot Rod 18 GK...

Page 42: ...10 Parts List 42 PNEG 1429 Horizontal Drive Units 12 Commercial Duty Horizontal Drive Unit Parts...

Page 43: ...Motor Mount Plate 14 GK7014 Pivot Spacer Tube 15 GK7013 Motor Mount Pivot Rod 16 S 6994 Cotter Pin 3 16 x 2 Zinc Grade 2 17 GK7012 Motor Mount Adjuster Pivot Rod 18 GK6942 Motor Mount Adjuster 19 S 7...

Page 44: ...e maximum capacity 2 The auger is moving too slowly 2 Check the auger speed Speeds slower than the recommended speed will result in low capacity Auger plugs 1 The auger may be getting too much grain c...

Page 45: ...ANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOU...

Page 46: ...regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Pho...

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