GSi PNEG-1295 Installation Manual Download Page 1

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16" - 36"

Platform

Installation Manual

PNEG-1295

PNEG-1295

Revision Date: 10-16-2006

Summary of Contents for PNEG-1295

Page 1: ...16 36 Platform Installation Manual PNEG 1295 PNEG 1295 Revision Date 10 16 2006...

Page 2: ......

Page 3: ...quip ment THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed Introduction WARRANTY is provided as part of the company s support program for...

Page 4: ...nformation should be filled out and kept on record Equipment Information Model Number __________________________ Serial Number ___________________________ Date Purchased ____________________ Dealer Di...

Page 5: ...Safety Cage Flare 29 Rest Platform Side Mounting Channels 31 Platform Corner Posts 32 Front Rear Mounting Channels 33 Center Support Channel 34 Knee Braces 35 Deck Plate 36 Top Mid Handrails 37 Kickp...

Page 6: ...may lead to serious injury or death SAFETY GUIDELINES DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It...

Page 7: ...d affect machine life All service accessories are in tended for the proper use in which they were designed Any misuse of the equipment or accessories will void the warranty Misuse can cause failure se...

Page 8: ...HING Wear close fitting clothing and safety equipment appropriate to the job Safety glasses should be worn at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges o...

Page 9: ...cals 9 PNEG 1295 16 36 Platforms DECAL LOCATIONS DC 1568 FALL HAZARD Serious injury or death will result Keep access door closed while on platform DC 1568 Decal located on bottom of platform access do...

Page 10: ...review all instructions and drawings before attempting to assemble the platforms Layout all parts for easy identifica tion Determine if your equipment is left or right hand shaft The support channels...

Page 11: ...or left hand drive Figure 2 A Figure 2 B 1 Decking Side Access Weldment HSP16010 2 Decking Middle Weldment HSP16015 3 Decking Drive Side Weldment HSP16006 1 Decking Side Access Weldment HSP16010 2 Dec...

Page 12: ...board 35 HSP16017 2 Toeboard 79 HSP16019 3 Toeboard 79 HSP16024 4 Toeboard 23 5 HSP16020 5 Toeboard 120 HSP16016 6 Toeboard 94 HSP16018 1 Toeboard 35 HSP16017 5 Toeboard 120 HSP16016 1 Toeboard 35 HSP...

Page 13: ...Handrail Corner Post HSP16021 2 Handrail Middle Post HSP16022 1 Handrail Corner Post HSP16021 1 Handrail Corner Post HSP16021 Figure 4 A Figure 4 B 1 Handrail Corner Post HSP16021 2 Handrail Middle Po...

Page 14: ...Leave hardware loose until position Figure 5 A Figure 5 B 1 Access Door Hinge Angle GSB24133 2 Access Door Hinge Leaf GSB24134 3 Deck Hatch Assembly HSP16028 1 Access Door Hinge Angle GSB24133 2 Acce...

Page 15: ...k hatch assembly to Figure 6 A Figure 6 B 1 Handrail 120 HSP16025 2 Handrail 94 25 HSP16026 3 Latch Assembly GSB30120 1 Handrail 120 HSP16025 2 Handrail 94 25 HSP16026 1 Handrail 120 HSP16025 2 Handra...

Page 16: ...attempt ing to assemble the platforms Layout all parts for easy Figure 7 B Figure 7 A 1 Platform Support Channel 1 Platform Support Channel 1 Platform Support Channel 1 Platform Support Channel ident...

Page 17: ...s on Figure 8 A Figure 8 B 4 Deck Channel Support Angle HSP36014 3 Outside Decking Drive Weldment HSP30112 1 Decking Weldment HSP30107 2 Outside Decking Access Weldment HSP30117 4 Deck Channel Support...

Page 18: ...P30121 4 Toeboard 47 HSP30123 5 Toeboard 60 25 HSP30119 6 Toeboard 113 188 HSP30120 2 Toeboard 88 HSP30118 5 Toeboard 60 25 HSP30119 2 Toeboard 88 HSP30118 1 Toeboard 35 313 HSP30122 2 Toeboard 88 HSP...

Page 19: ...the end sits on top of Figure 10 A Figure 10 B 1 Vertical Post 47 5 HSP30124 2 Vertical Post 41 375 HSP30129 1 Vertical Post 47 5 HSP30124 1 Vertical Post 47 5 HSP30124 1 Vertical Post 47 5 HSP30124 2...

Page 20: ...Leave hardware loose until position Figure 11 B Figure 11 A 3 Deck Hatch Assembly HSP16028 2 Access Door Hinge Leaf GSB24134 1 Access Door Hinge Angle GSB24133 3 Deck Hatch Assembly HSP16028 2 Access...

Page 21: ...ndrail using 5 16 x 1 hardware Now go back and tighten all hardware Figure 12 B Figure 12 A 5 Hatch Assembly GSB30120 4 Handrail 35 719 HSP30128 3 Handrail 47 406 HSP30127 1 Handrail 146 438 HSP30125...

Page 22: ...legs together with the tie angles Position the tie angles as shown and fasten with the 1 2 13 x 1 bolts Painted Tie Angle Attachment 1 Trunking Section 2 1 2 13 Hex Nut 3 Tie Angle 4 1 2 13 x 1 Hex B...

Page 23: ...les marked with the number 1 16 24 REST PLATFORM TIE ANGLE GECT1640 RSP Mount Trunking for 16 in holes marked with the number 2 Mount trunking for 24 in holes marked with the number 1 30 36 ELEVATOR T...

Page 24: ...adder Stand Off Bracket Attach the ladder stand off bracket to the tie angles 1 1 2 13 x 1 Hex Bolt 2 1 2 13 Hex Nut 3 Ladder Stand Off Bracket 4 Tie Angle Figure 17 Ladder Assembly PNEG 1295 16 36 Pl...

Page 25: ...to the standoffs the ladder is attached through the second hole down from the end of the ladder The first hole is used to attach the safety cage hoop NOTE On 16 24 the stand off angles and cages moun...

Page 26: ...rms Safety Cage Hoop Assembly Bolt all safety cage hoops to ladder as shown below Leave all bolts loose until the vertical bars are in place and then tighten all hardware Figure 19 Painted Galvinized...

Page 27: ...27 Ladder Assembly PNEG 1295 16 36 Platforms 14 Ladder Assembly Figure 19B PNEG 1295 16 36 Platforms Ladder Assembly Painted Galvinized...

Page 28: ...nted Safety Cage Vertical Bar Attachment Bolt all safety cage vertical bars to the cage hoops as shown below 1 1 2 13 x1 Hex Bolt 2 1 2 13 Hex Nut 3 Safety Cage Vertical Bar Figure 20 Galvinized Ladde...

Page 29: ...y Cage Tapper Vertical Bar 4 30 Safety Cage Hoop 5 27 Safety Cage Hoop Figure 21 Ladder Assembly PNEG 1295 16 36 Platforms Painted Galvinized 1 1 2 13 x 1 Hex Bolt 2 1 2 13 Hex Nut 3 Safety Cage Tappe...

Page 30: ...Rest Platform 30 PNEG 1295 16 36 Platforms REST PLATFORM ASSEMBLY...

Page 31: ...s to attach the side mounting channels to the tie angles For 16 24 special tie angles are in rest platform packages GECT 1640 RSP and must be mounted in place of standard tie angles 1 1 2 13 x 1 Hex B...

Page 32: ...ner Post Next attach the platform corner posts to the mounting channels as shown below Leaving hardware loose will help fit other parts in place 1 3 8 16 x 1 Hex Bolt 2 3 8 16 Hex Nut 3 Platform Corne...

Page 33: ...t step is to attach the front and rear support channel to the platform corner posts as show below 1 3 8 16 x 1 Hex Bolt 2 3 8 16 Hex Nut 3 Front Support Channel 16 24 30 36 Bucket Elevator RSP16007 Se...

Page 34: ...annel to the front and rear support channel Center Support Channel 1 3 8 16 x 1 Hex Bolt 2 3 8 16 Hex Nut 3 Center Support Channel 16 24 30 36 Bucket Elevator RSP16009 This setup shows a left side ste...

Page 35: ...ee Braces 16 24 Only 1 Clamp Band Threaded Rod 6 RSP16017 2 3 8 16 Hex Nut 3 3 8 16 x 1 Hex Bolt 4 Clamp Band Half RSP16002 5 Knee Brace Support Channel RSP16001 6 Support Clip RSP16004 7 Knee Brace R...

Page 36: ...orms Rest Platform Deck Plate Using the 3 8 hardware bolt the deck plate to the mounting and support frames 1 3 8 16 x 1 Hex Bolt 2 3 8 16 Hex Nut 3 3 8 Flat Washer 4 Rest Platform Deck Plate 16 24 30...

Page 37: ...Handrail Bolt on all the Top Mid Handrails following picture below 1 3 8 16 x 1 Hex Bolt 2 3 8 16 Hex Nut 3 Top Mid Handrail Left Right 16 24 30 36 Bucket Elevator RSP16012 4 Top Mid Handrail Front B...

Page 38: ...corner posts Recheck all hardware to ensure proper tight ness 1 3 8 16 x 1 Hex Bolt 2 3 8 16 Hex Nut 3 3 8 16 x 1 Hex Bolt 4 3 8 16 x 1 Hex Nut 5 Left Right Kickplate 16 24 30 36 Bucket Elevator RSP16...

Page 39: ...Rest Platform 39 PNEG 1295 16 36 Platforms 14 Ladder Assembly at Rest Platform Figure 31...

Page 40: ...brace attachment Attach a clamp half and support clip on one end of the 4 Clamp Rod Weldment 4x5 Platform DSP16005 3 Clamp Band 4x5 Platform DSP16002 4 Clamp Rod Weldment 4x5 Platform DSP16005 2 Clam...

Page 41: ...pper set of holes on side of support channel Figure 33 1 Deck Platform Support Channel GSB30146 3 Knee Brace GSb30148 2 Brace Channel GSB30147 2 Brace Channel GSB30147 1 Deck Platform Support Channel...

Page 42: ...NEG 1295 16 36 Platforms With support assembly attached to trunk and hardware tightened proceed with attaching floor deck weldment to the support channels using 1 2 hardware 1 Platform Deck Weldment G...

Page 43: ...h all vertical posts in postion shown with 3 8 hardware Now bolt Figure 35 1 Toeboard Filler Plate GSB30142 2 Handrail Support Plate GSB30143 3 Vertical Post 43 1 2 GSB30149 3 Vertical Post 43 1 2 GSB...

Page 44: ...sing 3 8 hardware Next attach handrail brace using 3 8 hardware Now go back and tighten all hardware Figure 36 1 Horizontal Handrail 37 13 16 GSB30153 2 Horizontal Handrail 46 11 16 GSB30151 4 Handrai...

Page 45: ...ation for support channels and knee brace attachment See clamp detail for hardware orientation Place 5 8 nuts and lock washers on a threaded rod one from each end Place a clamp half on each end of the...

Page 46: ...upper set of holes on side of support channel and to the lower clamp Before tightening Figure 38 Support Channels Knee Braces hardware the support channels must be per pendicular to the trunk now tig...

Page 47: ...ms With support assembly attached to trunk and hardware tightened proceed by attaching the notched toeboard and unnotched toeboard to Toeboards the top of the support channel using the 5 16 hardware p...

Page 48: ...cking Figure 40 Attach the floor deck panels to the support channels Then attach end toeboards to the platform decking with the 5 16 hardware provided After all pieces have been attached and positione...

Page 49: ...ls are in Model Size Handrail DSP36009 51 1 2 Handrail DSP36010 74 7 8 Handrail DSP36011 74 Post DSP36012 43 1 2 Brace DSP36013 37 3 4 Handrails place Attach all handrail angles and brace angle See Fi...

Page 50: ...tor Platform 50 PNEG 1295 16 36 Platforms Attach knee brace diagonals to bottom side of the knee braces this will add extra stability to the distributor platform See Figure 43 Crossbraces for Knee Bra...

Page 51: ...LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIM...

Page 52: ...h the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installation occurs 1004 East Ill...

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