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GSi PNEG-1057, Assembly And Operation Manual

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PNEG-1057

 8" and 10" Commercial Vertical Bin Unload Auger

Personnel operating or working around this equipment should read this manual. This manual
must be delivered with equipment to its owner. Failure to read this manual and its safety
instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty.

Summary of Contents for PNEG-1057

Page 1: ...PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger Assembly and Operation Manual PNEG 1057 Version 3 1 Date 07 20 16...

Page 2: ...nel operating or working around this equipment should read this manual This manual must be delivered with equipment to its owner Failure to read this manual and its safety instructions is a misuse of...

Page 3: ...mbly Instructions 20 Motor Mount Rod to Head Plate Assembly 20 Tube Assembly 20 Attaching Vertical Section to Bin 22 Attaching Horizontal Motor Mount Direct Belt Drive 24 Chapter 6 Start Up 26 Start U...

Page 4: ...ompetent service for many years If additional information or assistance should be required please contact the factory or the local dealer 3 When receiving merchandise it is important to check both the...

Page 5: ...ed persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment mu...

Page 6: ...CAUTION This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoide...

Page 7: ...up and back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs...

Page 8: ...before resetting motor overloads Do not repetitively stop and start the drive in order to free a plugged condition Jogging the drive in this manner can damage the equipment and drive components ST 000...

Page 9: ...nce of drugs to operate this equipment All operators must be adequately rested and prepared to perform all functions of operating the equipment Do not start equipment until all persons are clear of th...

Page 10: ...Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and...

Page 11: ...ertical Bin Unload Auger Samples and explanations of these decals are shown on Pages 12 and 13 NOTE Please remember safety signs provide important safety information for people working near bin unload...

Page 12: ...e operator s manual and all safety instructions 2 Do not operate while under the influence of drugs or alcohol 3 Do not operate unless all safety equipment switches guards and shields are securely in...

Page 13: ...and free of dirt and oil Peel paper backing from decals and stick into place The adhesive backing will bond on contact NOTE Please remember safety signs provide important safety information for people...

Page 14: ...ing angles M to slide onto the motor mount rods G Once the angles are in place tighten nuts to keep rods in position 3 Connect head drive shaft J to flight using two 2 7 16 x 2 1 4 grade 5 bolts with...

Page 15: ...57 H Head Plate Assembly B Half Band I Flange Bearing C Half Band Clamp J Head Drive Shaft D 45 Discharge Spout K Belt Guard E Motor Mount Top Strap L Mount Pulley F Motor Mount Bottom Strap M Mountin...

Page 16: ...20 6 x 7 O D Flight GFC83800 37 39 GK1804 22 6 x 7 O D Flight GFC84000 40 GK1805 23 0 x 7 O D Flight GFC84200 42 GK1806 24 0 x 7 O D Flight GFC84800 48 49 GK1808 GK1807 20 0 x 7 O D Flight Head 7 0 x...

Page 17: ...E and half bands F and fasten together using four 4 5 16 nylon lock nuts 6 Attach lower telescoping tube sections C to the ears on the support brackets E using two 2 3 8 x 3 4 bolts with lock nuts 7 S...

Page 18: ...and add four 4 more 3 4 nuts Leave only finger tight until later 6 Place rods M in strap and rod assemblies K and secure with top straps L using 3 8 x 1 1 2 bolts with two 2 flat washers and one nut o...

Page 19: ...Mount to Horizontal Section Continued Figure 4C Ref Description Ref Description A Belt 71 I and J Side Plates B Short Flight K Rod Assembly C Lock Collar L Top Straps D Head Stub Shaft M Rod E Clips...

Page 20: ...rods E Once the angles are in place tighten nuts to keep rods in position 3 Connect head drive stub shaft J to flight using two 2 1 2 x 3 1 2 grade 5 bolts with lock nuts 4 Slide head plate assembly C...

Page 21: ...n A Belt 57 H Flange Bearing B Key I Top Mounting Angle C Head Plate Assembly J Head Drive Stub Shaft D Half Band Clamps K Mount Pulley E Motor Mount Rods L Belt Guard F Motor Mount Top M Discharge Sp...

Page 22: ...6 x 7 O D Flight GFC10380 37 39 GK1831 22 6 x 7 O D Flight GFC10400 40 GK1832 23 0 x 7 O D Flight GFC10420 42 GK1833 24 0 x 7 O D Flight GFC10480 48 49 GK1835 GK1834 20 0 x 7 O D Flight Head 7 0 x 7...

Page 23: ...E and half bands F and fasten together using four 4 5 16 nylon lock nuts 6 Attach lower telescoping tube sections C to the ears on the support brackets E using two 2 3 8 x 3 4 bolts with lock nuts 7...

Page 24: ...p straps M using 3 8 x 1 1 2 bolts with two 2 flat washers and one nut on each bolt 7 Clamp belt guard mounting angle Q to rod ends L with clamp bar R using four 4 5 16 x 1 3 4 bolts with nuts 8 Attac...

Page 25: ...Ref Description A Belt 71 N Mount Pulley B Vertical Cross Assembly O Belt Guard Back C Short Flight P Belt Guard D Head Plate Q Belt Guard Mounting Angles E Clips R Clamp Bar F Motor Mount Straps S Se...

Page 26: ...a season should go through a break in period This break in consists of running the auger at half capacity until the screw becomes polished and smooth before attempting to run at full capacity It is r...

Page 27: ...imum possible capacity will be less with high moisture grain than with dry grain Use an electric motor of the correct size that operates at 1750 RPM Material Capacity 8 Dry Grain 1000 1500 High Moistu...

Page 28: ...ssible capacity will be less with high moisture grain than with dry grain Use an electric motor of the correct size that operates at 1750 RPM Material Capacity 10 Dry Grain 1600 2000 High Moisture 130...

Page 29: ...motors have built in thermal overload protection If this type motor is used use only those with a manual reset NOTE Disconnect power before resetting motor overloads Maintenance 1 The flange bearings...

Page 30: ...ad may result in damage to the machine Such damage is considered abuse of the equipment 5 Reconnect and unlock the power source 6 Gradually clear the auger until there is no grain or obstructions Lock...

Page 31: ...s not bridged over restricting flow The flighting at the intake should be covered with grain for maximum capacity 2 The auger is moving too slowly 2 Check the auger speed Low capacity will result from...

Page 32: ...32 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger NOTES...

Page 33: ...1057 8 and 10 Commercial Vertical Bin Unload Auger 33 10 Parts List 1 8 Commercial Vertical Bin Unload Auger Parts See Pages 34 and 35 2 10 Commercial Vertical Bin Unload Auger Parts See Pages 36 and...

Page 34: ...10 Parts List 34 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger 8 Commercial Vertical Bin Unload Auger Parts...

Page 35: ...trap and Rod Assembly 20 GK2109 8 Top Strap 21 GK2110 Motor Mount 1 O D x 19 Long 22 GK3096 Belt Guard Mounting Angle Power Head Vertical 23 GK3097 8 Head Plate for Power Head Vertical 24 GK1344 Belt...

Page 36: ...10 Parts List 36 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger 10 Commercial Vertical Bin Unload Auger Parts...

Page 37: ...16 26 GK2564 Clamp Bar for Belt Guard 27 GK1301 10 x 4 Wide Galvanized Half Band 28 GK2562 1 1 2 O D x 9 1 2 Long Drive Stub 29 GK4248 1 1 2 SK Bushing 30 GK1882 Vertical Cross Assembly 31 GK1017 1 1...

Page 38: ...38 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger NOTES...

Page 39: ...CH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is se...

Page 40: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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