GSi GCE 45, Installation And Operation Manual

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Table of Contents
PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90 3
Contents
Chapter 1 Introduction ..........................................................................................................................................4
General Safety Statements ................................................................................................................... 4
Scope .................................................................................................................................................... 4
Ordering Parts ....................................................................................................................................... 5
Replacement Parts ................................................................................................................................ 5
Repair Kits ............................................................................................................................................. 5
Chapter 2 Safety .....................................................................................................................................................6
Safety Guidelines .................................................................................................................................. 6
Cautionary Symbol Definitions .............................................................................................................. 7
Safety Cautions ..................................................................................................................................... 8
Safety Sign-Off Sheet ......................................................................................................................... 11
Chapter 3 Decals ..................................................................................................................................................12
Chapter 4 General Information ...........................................................................................................................15
System Description ............................................................................................................................. 15
Optional Features ................................................................................................................................ 15
Correct Use of the GCE Sampler ........................................................................................................ 15
Electrical Safety .................................................................................................................................. 16
Safe Access ........................................................................................................................................ 18
ATEX Compliance ............................................................................................................................... 18
ATEX Control Requirements (Zones 22 and 21) ................................................................................ 18
Ignition Hazard Assessment - GCE Samplers .................................................................................... 19
Guarding of Moving Parts ................................................................................................................... 19
Safety in Maintenance and Servicing .................................................................................................. 20
Chapter 5 Installation ..........................................................................................................................................21
Receiving Inspection ........................................................................................................................... 21
Pre-Installation Preparation ................................................................................................................. 21
Location ............................................................................................................................................... 21
General Mounting Guidelines .............................................................................................................. 21
Material Sample Transport Lines ........................................................................................................ 22
Controller Location .............................................................................................................................. 22
Field Wiring ......................................................................................................................................... 22
Chapter 6 Operation ............................................................................................................................................23
Sampler Controls ................................................................................................................................ 23
Configuring the Controls ..................................................................................................................... 26
Chapter 7 Wiring Diagrams .................................................................................................................................28
CE Control Electrical Layout ............................................................................................................... 28
CE Control Motor Connections ........................................................................................................... 30
CE Control Connections ...................................................................................................................... 31
Chapter 8 Maintenance and Repair ....................................................................................................................32
General Maintenance .......................................................................................................................... 32
Testing ATEX Controls ........................................................................................................................ 32
Periodic Inspection .............................................................................................................................. 33
Lubrication ........................................................................................................................................... 33
Mechanical Repair Procedures ........................................................................................................... 34
Chapter 9 Troubleshooting .................................................................................................................................37
General GCE Sampler Troubleshooting ............................................................................................. 37
Chapter 10 Parts List ...........................................................................................................................................38
Sampler Model GCE 45 Parts ........................................................................................................... 38
Sampler Model GCE 90 Parts ........................................................................................................... 41
Chapter 11 Warranty ............................................................................................................................................45