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GSi CSA - Mod/F, Installation Manual

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GSi CSA - Mod/F Installation Manual Download Page 24

2. CSA Mod Wiring Diagrams

24

PNEG-2123

 Modular Tower Dryer Wiring Diagrams for CSA

CSA Soft Start Mod/T and F Panel Layout

Ref #

Description

1

GND Lug

2

Breaker

3

Distribution Block (GT3-0484)

4

Control X-Former

5

Soft Start

6

Fan/Heater Board (D03-0723)

7

PLC

8

Main I/O Board

9

Burner Control Unit

10

Ignition X-Former

11

Airswitch

12

VFD Line Reactor

13

VFD

14

VFD C/B

15

Load Starter

16

Unload Starter

17

Power C/B

18

Control X-Former C/B

Summary of Contents for CSA - Mod/F

Page 1: ...PNEG 2123 Modular Tower Dryer Wiring Diagrams Model CSA Mod T and F Electrical Installation Manual PNEG 2123 Version 1 1 Date 09 22 20...

Page 2: ...Wiring Diagrams for CSA All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make ch...

Page 3: ...lve Page 7 35 CSA Mod Dryer Soft Start with High Low Valve Page 7 36 CSA Mod Dryer ACL Starter with High Low Valve Page 8 37 CSA Mod Dryer ACL Contactor with Modulating Valve Page 8 38 CSA Mod Dryer S...

Page 4: ...SA CSA T and F Dryer ACL Contactor with Modulating Valve Page 8 65 CSA T and F Dryer ACL Contactor with High Low Valve Page 8 66 CSA T and F Dryer Soft Start with High Low Valve Page 8 67 CSA T and F...

Page 5: ...d persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment mus...

Page 6: ...NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided...

Page 7: ...g property damage personal injury or loss of life Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety sign...

Page 8: ...gas supplier Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department The use and storage of gasoline and other flammable vapors and liquids in open conta...

Page 9: ...hut down and repair before further operation ST 0030 2 Exercise Caution When Drying Flammable Grains Be aware that some grains are highly flammable including but not limited to rapeseed canola linseed...

Page 10: ...nd use proper protective clothing and equipment at all times All guards must be in place before and during operation Images of guards removed in this manual are for illustration purposes only Use caut...

Page 11: ...ering Do not smoke or use naked flames Lock out and tag out power supplies and fuel supplies to all equipment Do not work alone Work in teams of at least three so that help is immediately available in...

Page 12: ...Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and...

Page 13: ...PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 13 CSA Mod Wiring Diagrams...

Page 14: ...Diagrams for CSA 2 CSA Mod Wiring Diagrams CSA Ladder Logic Power Connections Figure 2A L1 L2 L3 GND L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 LADDER LOGIC CONTROL 3 PHASE WIRING CIRCUIT SPEED REFERENCE RE...

Page 15: ...2 CSA Mod Wiring Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 15 CSA Ladder Logic Fan Heater Operations Figure 2B LADDER LOGIC CONTROL FAN HEATER OPERATION...

Page 16: ...2 CSA Mod Wiring Diagrams 16 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic BCM Operation Figure 2C LADDER LOGIC BCM...

Page 17: ...2 CSA Mod Wiring Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 17 CSA Ladder Logic Main I O Operations Figure 2D LADDER LOGIC CONTROL MAIN I O BOARD...

Page 18: ...2 CSA Mod Wiring Diagrams 18 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Fan Heater Operation Figure 2E LADDER LOGIC CONTROL FAN HEATER BOARD...

Page 19: ...2 CSA Mod Wiring Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 19 CSA Ladder Logic Switch I O Operation Figure 2F LADDER LOGIC CONTROL SWITCH PANEL BOARD...

Page 20: ...2 CSA Mod Wiring Diagrams 20 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Safety Relay Operation Figure 2G LADDER LOGIC CONTROL SAFETY RELAY OPERATION...

Page 21: ...INE REACTOR CONTROL RELAY 1 FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT CONTROL R E M R O F X MAIN I O BOARD FAN 1 STARTER 2 T1 4 T2 6 T3 A1 1 L1 3 L2 5 L3 A2 14 13 NO xxHP xxA xxxV 96 95 S...

Page 22: ...Ref Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Motor Starter 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11 Ai...

Page 23: ...e 2I SOFT START AIRSWITCH D03 0723 VFD LINE REACTOR FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT L O R T N O C R E M R O F X MAIN I O BOARD CONTROL RELAY 1 CONTROL RELAY 2 SAFETY RELAY 7 SAF...

Page 24: ...yout Ref Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Soft Start 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11...

Page 25: ...038 SET TO 2 P039 10 ACCL P040 SET TO 1 0 ASSEMBLER INSTALLER VERIFY XFMR CONFIG A B C INSERT JUMPER BAR TERMINAL BETWEEN 7 10 14 20 24 27 41 46 D NOTES ARE NOT SHOWN IN EXACT SCHEMATIC PAGES CR1 LOW...

Page 26: ...1 JUMPER TO TERM 29 30 JUMPER TO TERM 28 MJ1 06 MJ2 06 MJ2 04 MJ1 10 MJ2 08 MJ2 10 GND FJ3 04 FJ3 03 FJ3 02 FJ3 01 GND FJ5 03 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53...

Page 27: ...stallation Marks Page 4 Figure 2L GRAIN TEMP THERMISTOR PLENUM THERMISTOR ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE UV FLAME SENSOR UV FLAME SENSOR MOD FIELD INSTALLATION MARKS PROVIDED BY INSTALLER...

Page 28: ...FAN1 ON SPARE 1 SPARE 2 SPARE 3 12VDC FAN3 ON 12VDC BURNER AUTO BURNER1 AUTO BURNER ON BURNER1 ON AERATION AUTO FAN2 AUTO FAN2 ON AERATION ON DRY HOLD BURNER2 AUTO BURNER2 ON FAN3 AUTO SPARE BURNER 6...

Page 29: ...J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL ACNEUTRAL AC NEUTRAL AC NEUTRAL NEUTRAL NEUTRAL J6 01 J6 02 J6 03 J6 04 J6 05 J6...

Page 30: ...METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND...

Page 31: ...MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR...

Page 32: ...A 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL A...

Page 33: ...EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUT...

Page 34: ...ANALOG 0 10VDC ANALOG GROUND ACNEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 0...

Page 35: ...03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J...

Page 36: ...EUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4...

Page 37: ...0 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL AC NEUTRA...

Page 38: ...J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 0...

Page 39: ...GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL...

Page 40: ...01 J7 02 J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND ACNEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J...

Page 41: ...PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 41 CSA T and F Wiring Diagrams...

Page 42: ...ng Diagrams for CSA 3 CSA T and F Diagrams CSA Ladder Logic Power Connections Figure 3A L1 L2 L3 GND L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 LADDER LOGIC CONTROL 3 PHASE WIRING CIRCUIT SPEED REFERENCE REV...

Page 43: ...3 CSA T and F Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 43 CSA Ladder Logic Fan Heater Operations Figure 3B LADDER LOGIC CONTROL FAN HEATER OPERATION...

Page 44: ...3 CSA T and F Diagrams 44 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic BCM Operation Figure 3C LADDER LOGIC BCM...

Page 45: ...3 CSA T and F Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 45 CSA Ladder Logic Main I O Operations Figure 3D LADDER LOGIC CONTROL MAIN I O BOARD...

Page 46: ...3 CSA T and F Diagrams 46 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Fan Heater Operation Figure 3E LADDER LOGIC CONTROL FAN HEATER BOARD...

Page 47: ...3 CSA T and F Diagrams PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA 47 CSA Ladder Logic Switch I O Operation Figure 3F LADDER LOGIC CONTROL SWITCH PANEL BOARD...

Page 48: ...3 CSA T and F Diagrams 48 PNEG 2123 Modular Tower Dryer Wiring Diagrams for CSA CSA Ladder Logic Safety Relay Operation Figure 3G LADDER LOGIC CONTROL SAFETY RELAY OPERATION...

Page 49: ...NE REACTOR CONTROL RELAY 1 FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT CONTROL R E M R O F X MAIN I O BOARD FAN 1 STARTER 2 T1 4 T2 6 T3 A1 1 L1 3 L2 5 L3 A2 14 13 NO xxHP xxA xxxV 96 95 SA...

Page 50: ...f Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Motor Starter 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11 Airs...

Page 51: ...3I SOFT START AIRSWITCH D03 0723 VFD LINE REACTOR FAN HEATER BOARD IGNITION X FORMER BURNER CONTROL UNIT L O R T N O C R E M R O F X MAIN I O BOARD CONTROL RELAY 1 CONTROL RELAY 2 SAFETY RELAY 7 SAFET...

Page 52: ...ut Ref Description 1 GND Lug 2 Breaker 3 Distribution Block GT3 0484 4 Control X Former 5 Soft Start 6 Fan Heater Board D03 0723 7 PLC 8 Main I O Board 9 Burner Control Unit 10 Ignition X Former 11 Ai...

Page 53: ...8 SET TO 2 P039 10 ACCL P040 SET TO 1 0 ASSEMBLER INSTALLER VERIFY XFMR CONFIG A B C INSERT JUMPER BAR TERMINAL BETWEEN 7 10 14 20 24 27 41 46 D NOTES ARE NOT SHOWN IN EXACT SCHEMATIC PAGES CR1 LOW GA...

Page 54: ...JUMPER TO TERM 29 30 JUMPER TO TERM 28 MJ1 06 MJ2 06 MJ2 04 MJ1 10 MJ2 08 MJ2 10 GND FJ3 04 FJ3 03 FJ3 02 FJ3 01 GND FJ5 03 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53...

Page 55: ...llation Marks Page 4 Figure 3L GRAIN TEMP THERMISTOR PLENUM THERMISTOR ONLY APPLICABLE IF EQUIPPED WITH MOD VALVE BURNER FLAME ROD BURNER GROUND T AND F FIELD INSTALLATION MARKS PROVIDED BY INSTALLER...

Page 56: ...AN1 ON SPARE 1 SPARE 2 SPARE 3 12VDC FAN3 ON 12VDC BURNER AUTO BURNER1 AUTO BURNER ON BURNER1 ON AERATION AUTO FAN2 AUTO FAN2 ON AERATION ON DRY HOLD BURNER2 AUTO BURNER2 ON FAN3 AUTO SPARE BURNER 6 F...

Page 57: ...X LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05...

Page 58: ...METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND...

Page 59: ...1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL AC...

Page 60: ...RA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4 04 J4 05 J4 03 J4 02 J4 01 MR IN MR GND MR 12VDC AC NEUTRAL AC NEUTRAL...

Page 61: ...ROLL J7 01 J7 02 J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 0...

Page 62: ...NALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08...

Page 63: ...EUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4...

Page 64: ...NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL NEUTRAL J4...

Page 65: ...VALVE METER ROLL J7 01 J7 02 J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 0...

Page 66: ...J7 03 J7 04 ANALOG 0 10VDC ANALOG GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 0...

Page 67: ...GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRAL...

Page 68: ...G GROUND AC NEUTRAL AUX LOAD ACTUATOR DRIVE MAIN GAS METER ROLL REVERSE AERATION EXTRA 1 J1 10 PRI UNLOAD O L J1 02 J1 03 J1 04 J1 05 J1 06 J1 07 J1 08 J1 09 J7 05 J7 06 J7 07 J7 08 J7 09 J7 10 NEUTRA...

Page 69: ...DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers th...

Page 70: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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