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GSI Group PNEG-1445, Assembly & Operation Manual

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GSI Group PNEG-1445 Assembly & Operation Manual Download Page 5

PNEG-1445 6", 8", 10", & 12" Custom Augers

5

2. SAFETY

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and 

understand. This information relates to protecting 

personal safety

 

and 

preventing equipment 

problems.

 It is the responsibility of the owner/operator to inform anyone operating or working in 

the area of this equipment of these safety guidelines. To help you recognize this information, we 

use the symbols that are defined below. Please read the manual and pay attention to these 

sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment and 

may lead to serious injury or death.

This is the safety alert symbol. It is used to alert you 

to potential personal injury hazards. Obey all safety 

messages that follow this symbol to avoid possible 

injury or death.

DANGER

 indicates an imminently hazardous situation 

which, if not avoided, will result in death or serious 

injury.

WARNING

 indicates a potentially hazardous        

situation which, if not avoided, could result in death or 

serious injury.

CAUTION

 indicates a potentially hazardous situation 

which, if not avoided, may result in minor or moderate 

injury.

CAUTION 

used without the safety alert symbol indicates 

a potentially hazardous situation which, if not avoided, 

may result in property damage.

NOTE

 indicates information about the equipment that 

you should pay special attention to.

Summary of Contents for PNEG-1445

Page 1: ...PNEG 1445 6 8 10 12 Custom Augers Assembly Operation Manual PNEG 1445 Date 05 08 07...

Page 2: ...2 PNEG 1445 6 8 10 12 Custom Augers...

Page 3: ...r All 6 8 10 12 Custom Augers 29 Outlet Cutting Guidelines 32 Enclosed Slide Gates with Rack and Pinion Control 33 Basic Inlet Hoppers 34 Spouting Fittings and Truss Kits 34 Sample Custom Auger Config...

Page 4: ...t all quantities are correct Report any damage or shortages by recording a detailed description on the Bill of Lading to justify the Customer s claim from the Transport Firm When receiving merchandise...

Page 5: ...use of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symb...

Page 6: ...efore installations are made Operate Unload Equipment Properly Make sure ALL equipment is locked in position before operating NEVER start equipment until ALL persons are clear of the work area Be sure...

Page 7: ...y part of this manual and need assistance contact your dealer Read and Understand Manual Install Operate Electrical Equipment Properly To avoid serious injury or death stay away from unit and make sur...

Page 8: ...and safety equipment appropriate to the job Safety glasses should be worn at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear ste...

Page 9: ...Safety Health Administration regulations state At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all...

Page 10: ...FETY 1st program Should you ever need guards shields safety decals or owner operator manuals simply contact us and we will supply you with them FREE OF CHARGE While it is our main goal to be the world...

Page 11: ...local dealer or the manufacturer to order replacement decals free of charge Contact The GSI Group 1004 E Illinois Street Assumption IL 62510 Ph 217 226 4421 6 8 10 Roof Auger Decal List Ref Part Size...

Page 12: ...and in good condition If a decal cannot be easily read for any reason or has been painted over replace it immediately Contact your dealer or the manufacturer to order a replacement Decal free of charg...

Page 13: ...to order a replacement Decal free of charge Note Please remember safety signs provide important safety information for people working near bin unloading equipment that is in operation DANGER Sign No...

Page 14: ...ert the Drive Shaft into the opposite end of flight with keyway facing outward Align the holes in the shaft and secure with Grade 8 bolts and stover nuts See Chart for Bolt Sizes See Figure 4A Figure...

Page 15: ...e A Align bolt holes on Bearing Flange with bolt holes on Bearing Plate B Secure Bearing to Bearing plate using appropriate bolts lock washers and nuts See Chart for Bolt Sizes See Figure 4B Figure 4B...

Page 16: ...lled later with the Belt Guard Mounting Brackets See Chart for Bolt Sizes Figure 4C Note On the 10 12 systems use the four 4 3 8 x 1 16 bolts in this step the longer bolts will be used to attach the B...

Page 17: ...tor mount adjuster s threaded shaft B Once the nut and washer is secure slip the Motor Mount Plate over the adjuster and align the pivot holes with the pivot tube See Figure 4E Figure 4E C Slide the M...

Page 18: ...lots on the Belt Guard Mounting Brackets B Secure the Brackets with proper bolts flat washers and Serrated Flange nut See Chart for Bolt Sizes See Figure 4G Figure 4G Note DO NOT tighten the bolts com...

Page 19: ...H Figure 4H 8 Installing the Pulley A Place and position the key into the keyway located on the Drive Shaft B Place the pulley onto the Drive Shaft with the setscrew side of the pulley facing away fro...

Page 20: ...ned far enough the setscrew will not lock it into place 10 Installing the Motor Not Provided A Attach the Motor to the Motor Mount Plate using appropriate bolts lock washers and hex nuts See Chart for...

Page 21: ...g the Belt Guard A With the belts properly tensioned remove the bottom Belt Guard cover and slip Belt Guard down over motor shaft B Bolt the Belt Guard to the Belt Guard Mounting Brackets the brackets...

Page 22: ...he Flight Extension for All 6 8 10 12 Custom Augers 13 Standard Assembly without Bearings Note If your auger does not include an extension skip ahead to Step 13E A Begin by sliding the extension conne...

Page 23: ...ing shaft and bolt together using proper grade 8 bolts and stover nuts See Chart for Bolt Sizes See Figure 4M Figure 4M C Slide the extension tube over the extension flight making sure the tube is pre...

Page 24: ...rrect Hex Bolts and Nylock nuts See Chart for Bolt Sizes See Figure 4O Figure 4O E Insert the intake shaft into the flight and connect with proper grade 8 bolt and stover nut See Chart for Bolt Sizes...

Page 25: ...ssigned hardware See Chart for Bolt Sizes See Figure 4Q Figure 4Q B Slide Hanger Bearing onto Connecting Stub followed by Extension Flight Bolt Extension Flight to Connecting Stub using assigned hardw...

Page 26: ...pressed flush against each other slide Connecting Band over the tubes aligning the holes Reach through the Access Hole and align Hanger Bearing with the bolt hole Attach the Hanger Bearing to the tub...

Page 27: ...1 2 Hex Bolts and attach Access Cover using included Nylock Nuts See Figure 4U Figure 4U Assembling the Intake Guard for All 6 8 10 12 Custom Augers 15 Installing the Intake Guard Note For Utility Au...

Page 28: ...the Flight and the face of the bushing See Figure 4W Figure 4W C Attach the Intake Guard to the Tube using the proper hex bolts and Nylock nuts through the half bands that are welded to the Intake Gu...

Page 29: ...See Figure 4Y Figure 4Y Assembling the Inlet Hopper with Bearings for All 6 8 10 12 Custom Augers 16 Installing Intake Shaft A Begin by assembling the intake shaft to the flight using the required Gra...

Page 30: ...ASSEMBLY B Next bolt the bearing with flangette to the studs on the hopper using the required lock washer and nut See Chart for Bolt Sizes See Figure 4AA Figure 4AA Hopper Bearing Nut 6 5 16 18 Hex N...

Page 31: ...he end of the flight approximately 1 2 from the surface of the bearing With the proper distance set install the proper bolt lock washer and nut and secure the hopper to the tube See Chart for Bolt Siz...

Page 32: ...n the spout halfband allow access to internal hanger bearing 4 We recommend removing flight before cutting the tube otherwise flight will be notched and or rough edges will occur This may not signific...

Page 33: ...from the rack and pinion connecting rod and insert rod through the hole in the angle on the slide gate and secure with the smaller outside nut 4 Fully close slide gate Using the pulley adjust the hal...

Page 34: ...e Figure 4AE Spouting Fittings and Truss Kits Spouting and Fittings To connect sections of spouting or to connect fittings to spouting use one or all of the following procedures 1 Spouting to Spouting...

Page 35: ...e support for support for spouting and certain auger sections There are two different kits available for trussing 20 to 30 Span Kits and 30 to 40 Span kits for spouting only See the Instructions that...

Page 36: ...r overload Then the motor must be restarted manually Some motors have built in thermal overload protection If this type motor is used use only those with a manual reset A main power disconnect switch...

Page 37: ...ne 5 The bin well inside the bin should have a control gate The gate should be closed before start up and closed before shutdown to allow the machine to clean out 6 The controls for the control gate s...

Page 38: ...tube become well polished as this may cause the auger to lockup Excessive wear will result if auger is run at speeds in excess of what is recommended 9 Do not run auger at to slow speed this will load...

Page 39: ...e auger periodically during operation Be alert for any unusual vibrations noises and the loosening of any fasteners If anything unusual is detected immediately shutdown the auger disconnect and lockou...

Page 40: ...ric motors etc are operating at the proper speed 4 Maintain proper adjustments on the belt s 5 Mount controls for any electric motors at a safe distance from the machine and in a location accessible i...

Page 41: ...ge is considered abuse of the equipment 5 Reconnect and unlock the power source 6 Gradually clear the auger until there is no grain or obstructions Lockout 1 Always stop and disconnect the power sourc...

Page 42: ...42 PNEG 1445 6 8 10 12 Custom Augers NOTES...

Page 43: ...10 12 Custom Augers 43 9 PARTS LIST 1 6 Custom Auger Parts 2 8 Custom Auger Parts 3 8 Internal Bearing Parts 4 10 Custom Auger Parts 5 10 Internal Bearing Parts 6 12 Custom Auger Parts 7 12 Internal...

Page 44: ...44 PNEG 1445 6 8 10 12 Custom Augers 9 PARTS LIST 6 Custom Auger Parts...

Page 45: ...K6994 3 16 x 2 Cotter Pin 15 S 7052 Motor Plate 16 S 1117 1 x 7 Intake Shaft 17 S 7058 Motor Mount Pivot Rod 18 S 7837 7 16 14 x 1 1 2 Bolt 19 GK7061 Bearing Plate 20 S 1196 5 16 18 x 1 Bolt 21 GK1049...

Page 46: ...46 PNEG 1445 6 8 10 12 Custom Augers 9 PARTS LIST 8 Custom Auger Parts...

Page 47: ...r Mount Adjustment Rod 15 S 6994 3 16 x 2 Cotter Pin 16 GK6986 Motor Plate 17 GK7014 Pivot Tube Spacer 18 GK7013 Motor Mount Pivot Rod 19 S 8760 1 2 13 x 1 1 2 Bolt 20 GK6987 Bearing Plate 21 S 1196 5...

Page 48: ...48 PNEG 1445 6 8 10 12 Custom Augers 9 PARTS LIST 8 Internal Bearing Parts...

Page 49: ...Motor Mount Pivot Rod 19 S 8760 1 2 13 x 1 1 2 Bolt 20 GK6987 Bearing Plate 21 S 1196 5 16 18 x 1 Bolt 22 GK1330 1 1 4 ID w 2 Hole Flangette Bearing 23 S 236 1 2 Lock Washer 24 S 7510 1 2 13 Nut 25 GK...

Page 50: ...50 PNEG 1445 6 8 10 12 Custom Augers 9 PARTS LIST 10 Custom Auger Parts...

Page 51: ...Adjustment Rod 15 S 6994 3 16 x 2 Cotter Pin 16 GK6986 Motor Plate 17 GK7014 Pivot Tube Spacer 18 GK7013 Motor Mount Pivot Rod 19 S 8760 1 2 13 x 1 1 2 Bolt 20 GK7017 Bearing Plate 21 S 7469 3 8 16 x...

Page 52: ...52 PNEG 1445 6 8 10 12 Custom Augers 9 PARTS LIST 10 Internal Bearing Parts...

Page 53: ...ount Pivot Rod 19 S 8760 1 2 13 x 1 1 2 Bolt 20 GK7017 Bearing Plate 21 S 7469 3 8 16 x 1 Bolt 22 GK1343 1 1 2 ID w 4 Hole Flangette Bearing 23 S 236 1 2 Lock Washer 24 S 7510 1 2 13 Nut 25 GK1345 15...

Page 54: ...54 PNEG 1445 6 8 10 12 Custom Augers 9 PARTS LIST 12 Custom Auger Parts...

Page 55: ...S 6994 3 16 x 2 Cotter Pin 16 GK6986 Motor Plate 17 GK7014 Pivot Tube Spacer 18 GK7013 Motor Mount Pivot Rod 19 S 8399 5 8 11 x 2 Bolt 20 GK7064 Bearing Plate 21 S 7469 3 8 16 x 1 Bolt 22 GK2004 2 ID...

Page 56: ...56 PNEG 1445 6 8 10 12 Custom Augers 9 PARTS LIST 12 Internal Bearing Parts...

Page 57: ...Rod 19 S 8399 5 8 11 x 2 Bolt 20 GK7064 Bearing Plate 21 S 7469 3 8 16 x 1 Bolt 22 GK2004 2 ID w 4 Hole Flange Bearing 23 S 3208 5 8 Lock Washer 24 S 4110 5 8 11 Nut 25 GK2567 18 4 2 Belt Sheave GK257...

Page 58: ...er restricting flow The flighting at the intake should be covered with grain for maximum capacity 2 The auger is moving too slowly 2 Check the auger speed Low capacity will result from speeds slower t...

Page 59: ...ALL NOT BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH...

Page 60: ...hich should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group Inc 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 2...

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