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7. Installation

Fit the extra nameplate supplied with the pump at the 
installation site or keep it in the cover of this booklet.
All safety regulations must be observed at the 
installation site, e.g. the use of blowers for fresh-air 
supply to the tank.
Prior to installation, check the oil level in the oil 
chamber. See section 

10. Maintenance and service

The SEG pumps are suitable for different installation 
types which are described in sections 

7.1 Submerged installation on auto coupling

 and 

7.2 Free-standing submerged installation

All pump housings have a cast DN 40, PN 10 
discharge flange which can also be connected to a 
DN 50, PN 10 flange.

7.1 Submerged installation on auto 

coupling 

Pumps for permanent installation can be mounted on 
a stationary auto-coupling guide rail system or a 
hookup auto-coupling system. 
Both auto-coupling systems facilitate maintenance 
and service as the pump can easily be lifted out of 
the tank. 

Auto-coupling guide rail system 

1. Drill mounting holes for the guide rail bracket on 

the inside of the tank and fasten the guide rail 
bracket provisionally with two screws. 

2. Place the auto-coupling base unit on the bottom 

of the tank. Use a plumb line to establish the 
correct positioning. Fasten the auto coupling with 
heavy-duty expansion bolts. If the bottom of the 
tank is uneven, the auto-coupling base unit must 
be supported so that it is level when being 
fastened.

3. Assemble the discharge pipe in accordance with 

the generally accepted procedures and without 
exposing the it to distortion or tension. 

4. Insert the guide rails in the auto-coupling base 

unit and adjust the length of the rails accurately 
to the guide rail bracket. 

5. Unscrew the provisionally fastened guide rail 

bracket, fit it on top of the guide rails, and finally 
fasten it firmly to the tank wall.

6. Clean out debris from the tank before lowering 

the pump into the tank. 

7. Fit the guide claw to the discharge port of the 

pump. 

8. Slide the guide claw down the guide rails and 

lower the pump into the tank by means of a chain 
fastened to the lifting bracket. When the pump 
reaches the auto-coupling base unit, the pump 
will automatically connect tightly.

Caution

Prior to installation, make sure the tank 
bottom is even.

Warning

Before beginning the installation, 
switch off the power supply and lock 
the mains switch in position 0.

Any external voltage connected to the 
pump must be switched off before 
working on the pump.

Note

The pumps are designed for 
intermittent operation. 
When completely submerged in the 
pumped liquid, the pumps can also run 
continuously. See section 
12. Technical data
.

Warning

Do not put your hands or any tool into 
the pump suction or discharge port 
after the pump has been connected to 
the power supply, unless the pump has 
been switched off by removing the 
fuses or switching off the mains 
switch. Make sure that the power 
supply cannot be accidentally switched 
on.

Caution

We recommend to always use 
Grundfos accessories to avoid 
malfunctions due to incorrect 
installation.

Warning

Only use the lifting bracket for lifting 
the pump. Do not use it to hold the 
pump when in operation.

Warning

Before beginning installation 
procedures, make sure that the 
atmosphere in the tank is not 
potentially explosive.

Note

Make sure that the pipework is 
installed without the use of undue 
force. No loads from the pipework 
weight must be carried by the pump. 
We recommend the use of loose 
flanges to ease the installation and to 
avoid pipe tension at flanges and bolts.

Note

Do not use elastic elements or bellows 
in the pipework; these elements should 
never be used as a means to align the 
pipework.

Note

The guide rails must not have any axial 
play as this would cause noise during 
pump operation.

Summary of Contents for SEG.40.09

Page 1: ...SEG 60 Hz Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ...he shaft seal 15 10 4 Adjustment of impeller clearance 15 10 5 Service kits 17 10 6 Contaminated pumps 17 11 Fault finding 18 12 Technical data 19 13 Disposal 19 Warning Prior to installation read the...

Page 3: ...n auto coupling system or stand freely on the bottom of the tank 2 3 Operating conditions The Grundfos SEG range are designed for intermittent operation S3 When completely submerged the pumps can also...

Page 4: ...g periods of storage the pump must be protected against moisture and heat After a long period of storage the pump should be inspected before it is put into operation Make sure that the impeller can ro...

Page 5: ...atab nya Hungary 1 2 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3 4 5 6 7 9 10 11 12 13 14 8 US C Pos Description Pos Description 1 FM description 14 Electrical safety 2 Type designation 15 Approval 3...

Page 6: ...pump inlet Material Standard cast iron Max spherical impeller clearance mm Not relevant for SEG pumps 40 50 K40 K50 Pump discharge Nominal diameter of discharge port mm DIN PN 10 flange Nominal diamet...

Page 7: ...ns with reduced physical sensory or mental capabilities must not use this product unless they are under supervision or have been instructed in the use of the product by a person responsible for their...

Page 8: ...ide rails and finally fasten it firmly to the tank wall 6 Clean out debris from the tank before lowering the pump into the tank 7 Fit the guide claw to the discharge port of the pump 8 Slide the guide...

Page 9: ...must be mounted on separate feet accessory In order to facilitate service on the pump fit a flexible union or coupling to the discharge pipe for easy separation If a hose is used make sure that the ho...

Page 10: ...h which ensures all pole disconnection with a contact separation according to EN 60204 1 5 3 2 It must be possible to lock the mains switch in position 0 Type and requirements as specified in EN 60204...

Page 11: ...d LCD 110 with electrodes In the following description level switches can be air bells float switches or electrodes depending on the pump controller selected Controllers for single phase pumps incorpo...

Page 12: ...and check whether the impeller can rotate freely Turn the grinder head by hand 2 Check the condition of the oil in the oil chamber See also section 10 2 Change of motor oil 3 Check whether the monitor...

Page 13: ...tation is clockwise when viewed from above When started the pump will jerk in the opposite direction of the direction of rotation If the direction of rotation is wrong interchange two phases See fig 4...

Page 14: ...Replace defective parts See section 10 5 Service kits Ball bearings Check the shaft for noisy or heavy operation turn the shaft by hand Replace defective ball bearings A general overhaul of the pump i...

Page 15: ...th oil screws using the packing material included in the kit See section 10 5 Service kits 10 3 Checking the shaft seal To make sure that the shaft seal is intact the oil should be checked If the oil...

Page 16: ...tate any more 10 Slacken the adjusting nut 68 by 1 4 turn Assembly of grinder system 1 Fit grinder head 45 The dogs on the back of the grinder head must engage with the impeller holes 49 2 Tighten scr...

Page 17: ...hed off Make sure that the power supply cannot be accidentally switched on All rotating parts must have stopped moving Service kit Description Pump type Material Product number Shaft seal kit Shaft se...

Page 18: ...consumption due to large voltage drop Measure the voltage between two motor phases Tolerance 10 6 c Impeller blocked by impurities Increased current consumption in all three phases Clean the impeller...

Page 19: ...s com The curves are to be considered as a guide They must not be used as guarantee curves Test curves for the supplied pump are available on request Sound pressure level The sound pressure level of t...

Page 20: ...Appendix 20 Appendix 1 Dimensional drawings Fig 1 One pump installation on auto coupling TM02 5388 1310...

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