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When installing the level switches, the following 
points should be observed: 

To prevent air intake and vibrations, install the 
stop level switch in such a way that the pump is 
stopped before the liquid level is lowered below 
the middle of the motor housing.

The start level switch should be installed in such 
a way that the pump is started at the required 
level; however, the pump must always be started 
before the liquid level reaches the bottom inlet 
pipe to the tank.

The high-level alarm switch, if installed, should 
always be installed about 10 cm above the start 
level switch; however, the alarm must always be 
given before the liquid level reaches the inlet pipe 
to the tank.

For further settings, see the installation and 
operating instructions for the pump controller 
selected.

8.4 Thermal switches

All SEG pumps have two sets of thermal switches 
incorporated in the stator windings. 
Thermal switch, circuit 1 (T1-T3), breaks the circuit 
at a winding temperature of approx. 150 °C.

Thermal switch, circuit 2 (T1-T2), breaks the circuit 
at a winding temperature of approx. 170 °C (three-
phase pumps) or 160 °C (single-phase pumps).
The maximum operating current of the thermal 
switches is 0.5 A at 500 VAC and cos 

φ

 0.6. 

The switches must be able to break a coil in the 
supply circuit.
In the case of standard pumps, both thermal 
switches can (when closing the circuit after cooling) 
generate automatic restarting of the pump via the 
controller.

9. Startup 

9.1 General startup procedure

1. Remove the fuses, and check whether the 

impeller can rotate freely. Turn the grinder head 
by hand.

2. Check the condition of the oil in the oil chamber. 

See also section 

10.2 Change of motor oil

.

3. Check whether the monitoring units, if used, are 

operating satisfactorily.

4. Check the setting of the air bells, float switches 

or electrodes.

5. Open the isolating valves, if fitted.
6. Lower the pump into the liquid and insert the 

fuses.

7. Check whether the system has been filled with 

liquid and vented. The pump is self-venting.

8. Start the pump.

After one week of operation after replacement of the 
shaft seal, the condition of the oil in the chamber 
should be checked. See section 

10. Maintenance 

and service

.

Caution

The pump must not run dry.

An additional level switch must be 
installed to ensure that the pump is 
stopped in case the stop level switch is 
not operating.

Stop the pump when the liquid level 
reaches the upper edge of the clamp on 
the pump.

Note

This thermal switch must be connected 
for all pumps.

Warning

Before starting work on the pump, 
make sure that the fuses have been 
removed or the mains switch has been 
switched off. Make sure that the power 
supply cannot be accidentally switched 
on.

Make sure that all protective equipment 
has been connected correctly.

The pump must not run dry. 

Warning

The pump must not be started if the 
atmosphere in the tank is potentially 
explosive.

Warning

It may lead to personal injuries or 
death to open the clamp while the 
pump is operating.

Caution

In case of abnormal noise or vibrations 
from the pump, other pump failure or 
power supply failure, stop the pump 
immediately. Do not attempt to restart 
the pump until the cause of the fault 
has been found and the fault corrected.

Summary of Contents for SEG.40.09

Page 1: ...SEG 60 Hz Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ...he shaft seal 15 10 4 Adjustment of impeller clearance 15 10 5 Service kits 17 10 6 Contaminated pumps 17 11 Fault finding 18 12 Technical data 19 13 Disposal 19 Warning Prior to installation read the...

Page 3: ...n auto coupling system or stand freely on the bottom of the tank 2 3 Operating conditions The Grundfos SEG range are designed for intermittent operation S3 When completely submerged the pumps can also...

Page 4: ...g periods of storage the pump must be protected against moisture and heat After a long period of storage the pump should be inspected before it is put into operation Make sure that the impeller can ro...

Page 5: ...atab nya Hungary 1 2 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3 4 5 6 7 9 10 11 12 13 14 8 US C Pos Description Pos Description 1 FM description 14 Electrical safety 2 Type designation 15 Approval 3...

Page 6: ...pump inlet Material Standard cast iron Max spherical impeller clearance mm Not relevant for SEG pumps 40 50 K40 K50 Pump discharge Nominal diameter of discharge port mm DIN PN 10 flange Nominal diamet...

Page 7: ...ns with reduced physical sensory or mental capabilities must not use this product unless they are under supervision or have been instructed in the use of the product by a person responsible for their...

Page 8: ...ide rails and finally fasten it firmly to the tank wall 6 Clean out debris from the tank before lowering the pump into the tank 7 Fit the guide claw to the discharge port of the pump 8 Slide the guide...

Page 9: ...must be mounted on separate feet accessory In order to facilitate service on the pump fit a flexible union or coupling to the discharge pipe for easy separation If a hose is used make sure that the ho...

Page 10: ...h which ensures all pole disconnection with a contact separation according to EN 60204 1 5 3 2 It must be possible to lock the mains switch in position 0 Type and requirements as specified in EN 60204...

Page 11: ...d LCD 110 with electrodes In the following description level switches can be air bells float switches or electrodes depending on the pump controller selected Controllers for single phase pumps incorpo...

Page 12: ...and check whether the impeller can rotate freely Turn the grinder head by hand 2 Check the condition of the oil in the oil chamber See also section 10 2 Change of motor oil 3 Check whether the monitor...

Page 13: ...tation is clockwise when viewed from above When started the pump will jerk in the opposite direction of the direction of rotation If the direction of rotation is wrong interchange two phases See fig 4...

Page 14: ...Replace defective parts See section 10 5 Service kits Ball bearings Check the shaft for noisy or heavy operation turn the shaft by hand Replace defective ball bearings A general overhaul of the pump i...

Page 15: ...th oil screws using the packing material included in the kit See section 10 5 Service kits 10 3 Checking the shaft seal To make sure that the shaft seal is intact the oil should be checked If the oil...

Page 16: ...tate any more 10 Slacken the adjusting nut 68 by 1 4 turn Assembly of grinder system 1 Fit grinder head 45 The dogs on the back of the grinder head must engage with the impeller holes 49 2 Tighten scr...

Page 17: ...hed off Make sure that the power supply cannot be accidentally switched on All rotating parts must have stopped moving Service kit Description Pump type Material Product number Shaft seal kit Shaft se...

Page 18: ...consumption due to large voltage drop Measure the voltage between two motor phases Tolerance 10 6 c Impeller blocked by impurities Increased current consumption in all three phases Clean the impeller...

Page 19: ...s com The curves are to be considered as a guide They must not be used as guarantee curves Test curves for the supplied pump are available on request Sound pressure level The sound pressure level of t...

Page 20: ...Appendix 20 Appendix 1 Dimensional drawings Fig 1 One pump installation on auto coupling TM02 5388 1310...

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