Grundfos Peerless Pump 8196 Series, Installation, Operation And Maintenance Manual

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TABLE OF CONTENTS
Section I - General ............................................................................................................ 4
Introduction ............................................................................................................................ ..5
I-A. Importance of Instructions .............................................................................................. .5
I-B. Special Warnings ..........................................................................................................5
I-C. Receiving Inspection-Shortages……………………………………………………..……5
I -D. Preservation and Storage …………………………………………………………..…….5
I-E.· Handling Techniques ………………………………………………………………..…...6
Section II – Installation ………………………………………………………………......7
II-A. Location…………………………………………………………………………………..7
II -B. Foundation…………………………………………………………………………. …...7
II-C. Foundation Bolts …………………………………………………………………………7
II-D. Mounting and Leveling the Unit ………………………………………………………7-8
II-E. Alignment ………………………………………………………………………………8-9
II-F. Alignment Check………………………………………………………………………9-10
II-G. Alignment Adjustment…………………………………………………………………..10
II-H. Alignment Recheck …………………………………………………………………10
II-I Grouting ...................................................................................................................10-11
II-J. Suction Piping-General………………………… ………………………………………12
Suction Lift Installations……………………………………………………………………………… 12
Flooded Suction! Positive Head Installations …………………………………………………….. 12
II-K. Discharge Piping………..………………………………………………………………12
II- L. Engine Driven Units……………………………………………………………………13
II-M. Electric Motor Driven Units……………………………………………………………13
II-N. Installation Falk Steelflex® Spacer Couplings………………………………………14-15
II-O. Installation Wood's Sure-Flex® Spacer Couplings…………… ……………………16-17
II-P. Installation Rexnord Rex Omega® Spacer Type Couplings…………………………18-19
II-Q. Stuffing Box …………………………………………………………………………….20
Section III – Operation ………………………………………………………………….21
III-A. Start-up Check List…………………………………………………………….……21-23
Section IV - Preventive and Corrective Maintenance …………………………………24
IV-A. Daily/Weekly Routine Inspection and Maintenance……………………………………24
Section V – STP/MTP Power Frames ……………………………………………...…..25
V-A. Disassembly And Reassembly Instructions…………………………………..………...25
STP! MTP Pump Frames ………………………………………………………………………25
Removal of Seal Chamber Cover ……………………………………………………..……….25
Removal of Stuffing Box Cover-Packed Pumps ………………………………………..………26
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