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Grundfos MTR 1, Instructions Manual

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Grundfos MTR 1 Instructions Manual Download Page 14

7.2 Venting the product

Make sure that the pump is immersed and
partly filled with liquid before starting it.

1. Close the isolating valve on the outlet side of the

pump and open the isolating valve on the inlet
side.

2. If the pump is fitted with a vent valve, open the

valve (pos. 1).

1

TM016428

3. See the correct direction of rotation of the pump

on the motor fan cover or on the coupling guard.

TM075491

4. Start the pump and check the direction of

rotation. If the direction of rotation is wrong,
interchange two phases to the motor in the power
supply.

5. Open the isolating valve on the outlet side of the

pump a little.

6. If the pump is fitted with a vent valve, close the

valve when a steady flow of liquid runs out of it.

7. Completely open the isolating valve on the outlet

side of the pump.

The pump has now been vented and is ready for
operation.

8. Servicing the product

WARNING
Electric shock

Death or serious personal injury

‐

Switch off the power supply before you
start any work on the product.Make
sure that the power supply cannot be
switched on accidentally.

WARNING
Moving parts

Death or serious personal injury

‐

Tighten the coupling screws to the cor-
rect torque.

‐

Install the coupling guards securely to
the pump with the screws intended for
this purpose.

WARNING
Falling objects

Death or serious personal injury

‐

Do not use the motor eyebolts to lift the
entire product if the pump is fitted with
a motor of another make than Grund-
fos MG and MGE.

‐

Follow the lifting instructions.

‐

Use lifting equipment which is ap-
proved for the weight of the product.

‐

Persons must keep a safe distance to
the product during lifting operations.

‐

Wear personal protective equipment.

CAUTION
Corrosive liquids

Minor or moderate personal injury

‐

Wear personal protective equipment.

CAUTION
Toxic liquids

Minor or moderate personal injury

‐

Wear personal protective equipment.

CAUTION
Hot or cold liquid

Minor or moderate personal injury

‐

Wear personal protective equipment.

14

English (GB)

Summary of Contents for MTR 1

Page 1: ...MTR 50 60 Hz IEC Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ......

Page 3: ...MTR English GB Installation and operating instructions 4 CN 23 KO 41 TW 59 Appendix A 76 Appendix B 78 Declaration of conformity 79 Declaration of conformity 83 3 Table of contents...

Page 4: ...mp runs but gives no liquid or the pump performance is not constant 19 10 6 Leakage from the shaft seal 19 10 7 Noise 19 11 Technical data 20 11 1 Operating conditions 20 11 2 Electrical data 21 11 3...

Page 5: ...s of stainless steel grade EN DIN 1 4301 N version with wetted parts of stainless steel grade EN DIN 1 4401 2 1 Intended use The tank mounted multistage centrifugal pumps are designed for the followin...

Page 6: ...system pressure maximum liquid temperature 16 Technical file number stated if the pump is ATEX classified or customer specific infor mation Pos Description 17 Serial number stated if the pump is ATEX...

Page 7: ...ge G ANSI flange J JIS flange Code Description M Square flange W Internal thread WB NPT internal thread X Special version Materials A Basic version I Wetted parts EN DIN 1 4301 AISI 304 N Wetted parts...

Page 8: ...e the motor eyebolts to lift the entire product if the pump is fitted with a motor of another make than Grund fos MG and MGE Follow the lifting instructions Use lifting equipment which is ap proved fo...

Page 9: ...f the drain holes in the motor flange Related information 4 1 Location 5 Mechanical installation WARNING Moving parts Death or serious personal injury Tighten the coupling screws to the cor rect torqu...

Page 10: ...ainer must be at least 25 mm above the bottom of the tank The pumps are designed to provide full performance down to a level of A mm above the bottom of the strainer At a liquid level between A and B...

Page 11: ...e to confirm that the pump is suitable for horizontal mounting The code for the pump version must be H See the section on type key Check if the motor needs support Motors from 5 5 kW and up have a foo...

Page 12: ...otective circuit breaker 6 1 Changing the terminal box position WARNING Electric shock Death or serious personal injury Switch off the power supply before you start any work on the product Make sure t...

Page 13: ...ee phase MG motors with phase insulation to a frequency converter Other motor makes than those supplied by Grundfos Contact Grundfos or the motor manufacturer 6 2 3 Phase insulation MG 71 and 80 MG mo...

Page 14: ...tric shock Death or serious personal injury Switch off the power supply before you start any work on the product Make sure that the power supply cannot be switched on accidentally WARNING Moving parts...

Page 15: ...d time of operation Check the quantity of liquid and the operating pressure Check that there are no leaks Check that the motor is not overheating Check the tripping function of the motor protective ci...

Page 16: ...h or serious personal injury Do not use the motor eyebolts to lift the entire product if the pump is fitted with a motor of another make than Grund fos MG and MGE Follow the lifting instructions Use l...

Page 17: ...Minor or moderate personal injury Wear personal protective equipment CAUTION Hot or cold surface Minor or moderate personal injury Make sure that no one can accidentally come into contact with hot or...

Page 18: ...uit breaker is too low Set the motor protective circuit breaker correctly 10 3 The motor protective circuit breaker trips occasionally Cause Remedy The overload setting for the motor protective circui...

Page 19: ...s not rotate freely because of an incorrect pump shaft position frictional resistance Adjust the pump shaft Frequency converter operation Frequency converter operation may cause increased acoustic noi...

Page 20: ...a percentage of the rated flow rate in relation to the liquid temperature 40 50 60 80 70 90 100 10 0 20 30 110 120 Qmin t C O TM045693 Minimum flow rate in percentage of the rated flow rate Do not use...

Page 21: ...t temperature of 75 C multiply the derating factors The motor must not be loaded more than 88 78 68 6 of the rated output If the motor load is not reduced in case the ambient temperature or installati...

Page 22: ...ds within the whole operating range However the maximum temperature for the pump is 90 C Pump type MTRE 1s 1 3 HS Minimum liquid temperature C 10 Maximum liquid temperature C 90 Maximum operating pres...

Page 23: ...6 3 1 26 3 2 26 3 3 26 4 27 4 1 27 5 27 5 1 28 6 30 6 1 31 6 2 31 7 31 7 1 31 7 2 32 8 32 8 1 33 8 2 33 8 3 33 9 34 9 1 34 10 35 10 1 35 10 2 35 10 3 35 10 4 36 10 5 37 10 6 37 10 7 37 11 38 11 1 38 1...

Page 24: ...del A 96889995 P1 1019 f 50 Hz 1 1 P2 kW 30 3 m min Hmax 2853 n Q 10 m h H 22 7 m CCW bar C 25 90 Made in Hungary pmax tmax Serial No 0001 MEI 0 70 p 3 1 DK 8850 Bjerringbro Denmark 1 2 3 4 5 6 7 8 9...

Page 25: ...1 A F A HUUV MTR E 32 m 3 h 2 1 1 A F A H U U V A B TM014993 A B 5 1 2 H 2 3 2 1 A B C D E F 120 C H HS J E L P T X F DIN G ANSI J JIS M W WB NPT X A I EN DIN 1 4301 AISI 304 N EN DIN 1 4401 AISI 316...

Page 26: ...B Q U V E EPDM F FXM Fluoraz K FFKM Kalrez P NBR V FKM Viton 3 3 1 3 2 1 2 3 2 3 1 MTR MTRE 3 3 MG MGE 3 3 1 45 kW 0 37 5 5 kW MG MGE TM068597 26 CN...

Page 27: ...7 5 22 kW MG MGE TM068598 7 5 45 kW MG MGE TM068599 4 4 1 4 1 1 4 1 1 4 1 5 27 CN...

Page 28: ...D2 D3 L C X MTR 1s 1 2 3 4 5 8 A 140 160 180 100 Rp 1 1 4 G 1 1 4 7 5 MTR 1s 1 2 3 4 5 8 I N 140 160 180 100 Rp 1 1 4 G 1 1 4 9 MTR 10 15 20 200 225 250 125 Rp 2 G 2 9 MTR 32 190 220 250 150 DN 65 12...

Page 29: ...m MTR 32 45 64 A mm B mm MTR 1s 1 2 3 4 5 8 41 28 MTR 10 15 20 50 25 MTR 32 45 64 70 25 mm 25 mm A B 25 mm 25 mm TM072800 MTR 1s 1 2 3 4 5 8 B A 25 mm 25 mm TM059087 MTR 10 15 20 A 25 mm 25 mm TM05908...

Page 30: ...5 1 2 H MTR MTRE H TM071679 MTR H TM071680 MTR H H 5 5 kW H MTR MTRE 1s 1 2 3 4 5 8 10 15 20 MTR MTRE 32 45 64 2 3 2 MTR MTRE 6 CUE OFF EN 60204 1 5 3 2 30 CN...

Page 31: ...1 IEC 60034 17 dU dt 225 45 kW 2 30 kW 4 22 kW 6 6 2 2 200 240 V 240 V 380 500 V 25 460 V 25 460 V 500 V 500 V IEC 60034 25 225 440 V MG 71 MG 80 1 1 kW 2 0 75 kW 4 650 V 240 V MG 71 MG 80 MG 71 MG 80...

Page 32: ...7 2 1 2 1 1 TM016428 3 TM075491 4 5 6 7 8 MG MGE 32 CN...

Page 33: ...40 C 45 C 50 C 55 C 60 C 0 37 0 75 18000 1 1 7 5 20000 15500 12500 10000 750 kW 40 C 45 C 50 C 55 C 60 C 11 18 5 4500 3400 2500 1700 1100 22 4000 3100 2300 1500 1000 30 55 4000 3000 2000 1500 75 2000...

Page 34: ...9 9 1 MG MGE 8 1 34 CN...

Page 35: ...10 8 3 1 10 1 10 2 10 3 35 CN...

Page 36: ...10 4 36 CN...

Page 37: ...10 5 10 6 10 7 IEC 60034 17 dU dt 6 2 37 CN...

Page 38: ...t C TM027854 C HUUE HUUV O HUUE HUUV EPDM FKM 10 90 11 1 3 40 50 60 80 70 90 100 10 0 20 30 110 120 Qmin t C O TM045693 11 1 4 kW C m 0 06 0 18 Siemens 40 1000 0 25 0 55 Grundfos MG 40 1000 0 75 22 G...

Page 39: ...55 0 55 50 53 0 75 50 54 1 1 52 57 1 5 54 59 2 2 54 59 50 Hz ISO 3743 2 ISO 1680 60 Hz ISO 3743 2 ISO 1680 kW LpA dB A LpA dB A 3 0 55 60 4 0 62 66 5 5 60 65 7 5 60 65 11 60 65 15 60 65 18 5 60 65 22...

Page 40: ...3 8000 12 000 MTR MTRE HUUV 90 MTRE 1s 1 3 HS C 10 C 90 bar 38 11 3 2 MTRE 1s 1 3 HS MTRE 1s 1 3 HS 100 Hz kW rpm LpA dB A 4 5400 74 5 5 5300 74 7 5 5100 79 12 1 2 www grundfos com product recycling...

Page 41: ...4 3 1 44 3 2 44 3 3 44 4 45 4 1 45 5 45 5 1 45 6 48 6 1 48 6 2 49 7 49 7 1 49 7 2 49 8 50 8 1 51 8 2 51 8 3 51 9 52 9 1 52 10 53 10 1 53 10 2 53 10 3 54 10 4 54 10 5 55 10 6 55 10 7 55 11 56 11 1 56 1...

Page 42: ...A 96889995 P1 1019 f 50 Hz 1 1 P2 kW 30 3 m min Hmax 2853 n Q 10 m h H 22 7 m CCW bar C 25 90 Made in Hungary pmax tmax Serial No 0001 MEI 0 70 p 3 1 DK 8850 Bjerringbro Denmark 1 2 3 4 5 6 7 8 9 10...

Page 43: ...1 A F A HUUV MTR E 32 m3 h 2 1 1 A F A H U U V A B TM014993 A B 5 1 2 H 2 3 2 1 A B C D E F 120 C H HS J E L P T X F DIN G ANSI J JIS M W WB NPT X A I EN DIN 1 4301 AISI 304 N EN DIN 1 4401 AISI 316...

Page 44: ...Q U V E EPDM F FXM Fluoraz K FFKM Kalrez P NBR V FKM Viton 3 3 1 3 2 1 2 3 2 3 1 MTR MTRE 3 3 MG MGE 3 3 1 45 kW 0 37 5 5 kW MG MGE TM068597 44 KO...

Page 45: ...7 5 22 kW MG MGE TM068598 7 5 45 kW MG MGE TM068599 4 4 1 4 1 1 4 1 1 4 1 5 5 1 MTR H 4 D1 D2 D3 4 x X C L TM028042 45 KO...

Page 46: ...1 1 4 9 MTR 10 15 20 200 225 250 125 Rp 2 G 2 9 MTR 32 190 220 250 150 DN 65 12 MTR 45 64 240 265 290 165 DN 80 12 5 1 1 25 mm A mm A mm B mm MTR 32 45 64 A mm B mm MTR 1s 1 2 3 4 5 8 41 28 MTR 10 15...

Page 47: ...A 25 mm 25 mm TM059085 MTR 32 45 64 5 1 2 H MTR MTRE H TM071679 MTR H TM071680 MTR H H 5 5 kW H MTR MTRE 1s 1 2 3 4 5 8 10 15 20 MTR MTRE 32 45 64 2 3 2 MTR MTRE 47 KO...

Page 48: ...6 CUE OFF EN 60204 1 5 3 2 3 6 1 90 4 270 o 180 o 90 o 0 o TM004257 1 2 3 4 5 48 KO...

Page 49: ...22 kW 6 2 2 200 240 V 240V output 380 500 V 25 m 460 V 25 m 460 V sine wave 500 V 500 V IEC 60034 25 225 440V MG 71 MG80 650V 2 1 1 kW 4 0 75 kW 240 V MG 71 MG 80 sine wave MG 71 MG 80 3 MG 6 2 3 MG 7...

Page 50: ...2 1 1 TM016428 3 TM075491 4 5 6 7 8 MG MGE 50 KO...

Page 51: ...2 kW 40 C 45 C 50 C 55 C 60 C 0 37 0 75 18000 1 1 7 5 20000 15500 12500 10000 750 kW 40 C 45 C 50 C 55 C 60 C 11 18 5 4500 3400 2500 1700 1100 22 4000 3100 2300 1500 1000 30 55 4000 3000 2000 1500 75...

Page 52: ...9 9 1 MG MGE 8 1 52 KO...

Page 53: ...10 8 3 1 10 1 10 2 53 KO...

Page 54: ...10 3 10 4 54 KO...

Page 55: ...10 5 10 6 10 7 IEC 60034 17 dU dt 6 2 55 KO...

Page 56: ...1 2 11 1 2 1 MTR MTRE 20 10 0 10 20 30 40 50 60 70 80 90 100 110 0 5 10 15 20 25 30 35 p bar HUUE HUUV t C TM027854 Temperatur e range C HUUE HUUV O HUUE HUUV EPDM FKM 10 90 11 1 3 40 50 60 80 70 90...

Page 57: ...25 0 55 Grundfos MG IE3 2 0 75 22 Grundfos MG IE3 3 30 45 Siemens IE3 2 2 kW IE3 2 4750m 88 75 C 78 75 C 4750 m 88 78 68 6 11 1 5 kW 0 06 0 18 100 0 25 2 2 250 3 4 100 5 5 11 50 15 22 40 30 45 8 11 1...

Page 58: ...60 80 100 120 140 C F 30 25 20 15 100 200 300 400 500 600 10 5 0 0 bar psi 40 40 20 1 2 3 40 35 3 0 TM036122 MTRE HS HUUE HUUV 1 2 3 3 8000 12 000 MTR MTRE HUUV 90 C MTRE 1s 1 3 HS C 10 C 90 bar 38 1...

Page 59: ...2 3 1 62 3 2 62 3 3 62 4 63 4 1 63 5 63 5 1 63 6 66 6 1 66 6 2 66 7 67 7 1 67 7 2 67 8 67 8 1 68 8 2 68 8 3 68 9 69 9 1 69 10 70 10 1 70 10 2 70 10 3 70 10 4 71 10 5 72 10 6 72 10 7 72 11 73 11 1 73 1...

Page 60: ...96889995 P1 1019 f 50 Hz 1 1 P2 kW 30 3 m min Hmax 2853 n Q 10 m h H 22 7 m CCW bar C 25 90 Made in Hungary pmax tmax Serial No 0001 MEI 0 70 p 3 1 DK 8850 Bjerringbro Denmark 1 2 3 4 5 6 7 8 9 10 11...

Page 61: ...1 A F A HUUV MTR E 32 m3 h 2 1 1 A F A H U U V A B TM014993 A B 5 1 2 H 2 3 2 1 A B C D E F 120 C H HS J E L P T X F DIN G ANSI J JIS M W WB NPT X A I EN DIN 1 4301 AISI 304 N EN DIN 1 4401 AISI 316...

Page 62: ...Q U V E EPDM F FXM Fluoraz K FFKM Kalrez P NBR V FKM Viton 3 3 1 3 2 1 2 3 2 3 1 MTR MTRE 3 3 MG MGE 3 3 1 45 kW 0 37 5 5 kW MG MGE TM068597 62 TW...

Page 63: ...7 5 22 kW MG MGE TM068598 7 5 45 kW MG MGE TM068599 4 4 1 4 1 1 4 1 1 4 1 5 5 1 MTR H D1 D2 D3 4 x X C L TM028042 63 TW...

Page 64: ...0 180 100 Rp 1 1 4 G 1 1 4 9 MTR 10 15 20 200 225 250 125 Rp 2 G 2 9 MTR 32 190 220 250 150 DN 65 12 MTR 45 64 240 265 290 165 DN 80 12 5 1 1 25 mm Amm A B mm MTR 32 45 64 A mm B mm MTR 1s 1 2 3 4 5 8...

Page 65: ...25 mm 25 mm TM059087 MTR 10 15 20 A 25 mm 25 mm TM059085 MTR 32 45 64 5 1 2 H MTR MTRE H TM071679 MTR H TM071680 MTR H H 5 5 kW H MTR MTRE 1s 1 2 3 4 5 8 10 15 20 MTR MTRE 32 45 64 2 3 2 MTR MTRE 65...

Page 66: ...o 90 o 0 o TM004257 1 2 3 4 5 6 2 IEC 60034 10 7 6 2 1 IEC 60034 17 dU dt 225 45 kW 2 30 kW 4 22 kW 6 6 2 2 200 240 V 240 V 380 500 V 25 460 V 25 460 V 500 V 500 V IEC 60034 25 225 MG 71 MG 80 1 1 kW...

Page 67: ...6 2 3 MG 71 80 MG 71 80 460 V MG 1200 V x 2000 V sec LC 7 7 1 7 2 1 2 1 1 TM016428 3 TM075491 4 5 6 7 8 MG MGE 67 TW...

Page 68: ...8 1 9 1 8 2 http product selection grundfos com http product selection grundfos com 8 3 8 3 1 10 8 3 2 8 3 3 68 TW...

Page 69: ...500 12500 10000 750 kW 40 C 45 C 50 C 55 C 60 C 11 18 5 4500 3400 2500 1700 1100 22 4000 3100 2300 1500 1000 30 55 4000 3000 2000 1500 75 2000 1500 1000 500 8 3 5 MTR 1s 20 MTR 32 45 64 A 1 Coupling a...

Page 70: ...10 8 3 1 10 1 10 2 10 3 70 TW...

Page 71: ...10 4 71 TW...

Page 72: ...10 5 10 6 10 7 IEC 60034 17 dU dt 6 2 72 TW...

Page 73: ...MTR F 11 1 2 11 1 2 1 MTR MTRE 20 10 0 10 20 30 40 50 60 70 80 90 100 110 0 5 10 15 20 25 30 35 p bar HUUE HUUV t C TM027854 C HUUE HUUV O HUUE HUUV EPDM FKM 10 90 11 1 3 40 50 60 80 70 90 100 10 0 2...

Page 74: ...0 55 Grundfos MG IE3 2 0 75 22 Grundfos MG IE3 3 30 45 Siemens IE3 2 2 kW IE3 2 4750 88 75 C 78 4750 75 C 88 78 68 6 11 1 5 kW 0 06 0 18 100 0 25 2 2 250 3 4 100 5 5 11 50 15 22 40 30 45 8 11 1 6 Grun...

Page 75: ...60 80 100 120 140 C F 30 25 20 15 100 200 300 400 500 600 10 5 0 0 bar psi 40 40 20 1 2 3 40 35 3 0 TM036122 MTRE HS HUUE HUUV 1 2 3 3 8000 12 000 MTR MTRE HUUV 90 C MTRE 1s 1 3 HS C 10 C 90 bar 38 1...

Page 76: ...ppendix A A 1 Coupling adjustment of MTR 1s to 20 TM028050 TM028051 M6 13 Nm M8 31 Nm M10 62 Nm TM079040 M5 2 5 Nm TM079041 Related information 8 3 5 Coupling adjustment 8 3 5 8 3 5 8 3 5 76 Appendix...

Page 77: ...A 2 Coupling adjustment of MTR 32 45 64 1 7 mm 1 2 TM079042 TM019788 Related information 8 3 5 8 3 5 8 3 5 8 3 5 Coupling adjustment 77 Appendix A...

Page 78: ...Appendix B B 1 China RoHS table A Pb Hg Cd Cr6 PBB PBDE X O O O O O X O O O O O X O O O O O X O O O O O X O O O O O SJ T 11364 O GB T 26572 X GB T 26572 10 78 Appendix B...

Page 79: ...uiente declaraci n cumplen lo establecido por las siguientes Directivas del Consejo sobre la aproximaci n de las legislaciones de los Estados miembros de la CE UE FI EY EU vaatimustenmukaisuusvakuutus...

Page 80: ...lor membre CE UE RS Deklaracija o uskla enosti EC EU Mi kompanija Grundfos izjavljujemo pod punom vlastitom odgovorno u da je proizvod MTR SPK MTH MTC MTS na koji se odnosi deklaracija ispod u skladu...

Page 81: ...ghampiran undang undang negara ahli EC EU NO EFs EUs samsvars rkl ring Vi Grundfos erkl rer under v rt eneansvar at produktene MTR SPK MTH MTC MTS som denne erkl ringen gjelder er i samsvar med styret...

Page 82: ...valid when published as part of the Grundfos installation and operating instructions or safety instructions publication number 98476088 96440790 96496967 98189180 Bjerringbro January 1 2022 Jimm Feldb...

Page 83: ...and Energy Information Regulations 2021 and 2019 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2019 Standards used EN IEC 63000 2018 Th...

Page 84: ...85 716 111 Denmark GRUNDFOS DK A S Martin Bachs Vej 3 DK 8850 Bjerringbro Tel 45 87 50 50 50 Fax 45 87 50 51 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterbur...

Page 85: ...Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Tel 65 6681 9688 Faxax 65 6681 9689 Slovakia GRUNDFOS s r o Prievozsk 4D 821 09 BRATISLAVA Tel 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUB...

Page 86: ...demarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2022 Grundfos...

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