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English (GB) 

Installation and operating instructions

Original installation and operating instructions

CONTENTS

Page

1. Symbols used in this document

2. General description

Grundfos BM and BMhp booster modules are designed for 
pressure boosting, liquid transfer and circulation in systems with 
a high static pressure.

2.1 Pumped liquids

Thin, non-explosive liquids, not containing abrasive particles or 
fibres. The liquid must not attack the pump materials chemically 
and mechanically.

2.2 Sound pressure level

The sound pressure level of BM 4" and BM and BMhp 6" booster 
modules is lower than 70 dB(A).
The sound pressure level of BM and BMhp 8" booster modules is 
lower than 80 dB(A).

3. Delivery, transportation and storage 

Delivery

The booster modules are supplied from the factory in proper 
packing in which they should remain until they are to be installed. 
The modules are ready for installation. 

Transportation and storage

During transportation and storage, the booster modules may only 
be placed in the positions shown in fig. 

1

Before storage, the booster modules should be flushed through 
with clean freshwater. See section 

10.1.2 Flushing of the booster 

module

.

Fig. 1

Positional requirements

Motors of standard modules are factory-filled with a Grundfos 
motor liquid, SML-3, which is frost-proof down to -20 °C. 
Motors of modules in special version may be filled with 
demineralised water, i.e. not frost-proof.

3.1 Frost protection

If the module has to be stored, it must be stored on a frost-free 
location, or it must be ensured that the motor liquid is frost-proof.

1.

Symbols used in this document

2

2.

General description

2

2.1

Pumped liquids

2

2.2

Sound pressure level

2

3.

Delivery, transportation and storage

2

3.1

Frost protection

2

4.

Preparation

3

5.

Installation

3

5.1

Booster modules connected in series and in parallel

4

6.

Pipe connection

4

7.

Electrical connection

5

7.1

Frequency converter operation

5

8.

Motor protection

6

8.1

Setting of motor-protective circuit breaker

6

9.

Before starting the booster module(s)

6

10.

Operation

6

10.1 Limitations to operation

7

11.

Automatic monitoring devices

7

12.

Checking of operation

7

13.

Fault finding

8

14.

Service documentation

8

15.

Checking of motor and cable

9

16.

Disposal

9

Warning
Prior to installation, read these installation and 
operating instructions. Installation and operation 
must comply with local regulations and accepted 
codes of good practice.

Warning
If these safety instructions are not observed, it may 
result in personal injury.

Warning
If these instructions are not observed, it may lead to 
electric shock with consequent risk of serious 
personal injury or death.

Caution

If these safety instructions are not observed, it may 
result in malfunction or damage to the equipment.

Note

Notes or instructions that make the job easier and 
ensure safe operation.

Warning 
The booster modules must not be used for the 
pumping of flammable liquids such as diesel oil, 
petrol or similar liquids. 

TM

01

 12

82

 41

97

Caution

If the module has been stored for more than one 
year, the motor liquid must be checked and refilled, if 
required.

Allowed

Not allowed

Summary of Contents for BM 125

Page 1: ...BM BMhp Installation and operating instructions GRUNDFOS INSTRUCTIONS ...

Page 2: ...s to be stored it must be stored on a frost free location or it must be ensured that the motor liquid is frost proof 1 Symbols used in this document 2 2 General description 2 2 1 Pumped liquids 2 2 2 Sound pressure level 2 3 Delivery transportation and storage 2 3 1 Frost protection 2 4 Preparation 3 5 Installation 3 5 1 Booster modules connected in series and in parallel 4 6 Pipe connection 4 7 E...

Page 3: ...allation Grundfos booster modules are as standard supplied without a built in non return valve However a non return valve can be built in on request See fig 7 In systems involving the risk of water hammer in connection with start stop the necessary measures must be taken to minimise this risk The booster modules are suitable for both vertical and horizontal installation however the discharge port ...

Page 4: ...pass mounted above each other 6 Pipe connection The booster modules are fitted with clamp liners for Victaulic PJE clamp couplings on the suction and discharge sides See fig 10 Fig 10 Pipe connection using clamp couplings TM00 3760 1902 TM00 3761 1902 Air escape valve Closing valve Non return valve Pressure switch Flow switch Motor operated valve Diaphragm tank Pressure gauge Air escape valve Isol...

Page 5: ...y the speed to such a level that the necessary flow of cooling liquid past the motor is no longer ensured The permissible frequency ranges are 30 50 Hz and 30 60 Hz respectively During start the maximum acceleration time from 0 to 30 Hz is 3 seconds During stop the maximum deceleration time from 30 to 0 Hz is 3 seconds Depending on the frequency converter type it may expose the motor to detrimenta...

Page 6: ... 1 2 3 4 until all modules are running When module 2 is checked module 1 must be running When module 3 is checked modules 1 and 2 must be running etc If modules in series are also connected in parallel fig 8 the direction of rotation of each section connected in series should be checked After having checked the direction of rotation stop the modules in the order 4 3 2 1 The booster system is now r...

Page 7: ...nce with the estimated inlet pressure At a pressure lower than 0 5 bar for BM 4 and BM BMhp 6 and 1 bar for BM BMhp 8 an alarm is given and the module must be stopped without delay All discharge connections to the system should be fitted with a flow switch which will stop the system at the set minimum flows The above monitoring devices ensure a correct inlet pressure and a minimum flow of cooling ...

Page 8: ...rt circuited not cutting in Replace the coil Check the coil voltage d The control circuit has cut out or is defective Check the control circuit and the contacts in the monitoring devices pressure switch flow switch etc e The motor supply cable is defective Check motor and cable See also section 15 Checking of motor and cable 3 The booster system runs but gives no water or develops no pressure a No...

Page 9: ...ue and multiply by 100 The result is the current unbalance in For three phase motors the current unbalance must not exceed 5 If so or if the current exceeds the maximum operating current there are the following possible faults The contacts of the motor protective circuit breaker are burnt Replace the contacts Poor connection in leads possibly in terminal box Too high or too low supply voltage See ...

Page 10: ...endix 1 LOG BOOK for BM BMhp booster modules Product No Installation date Company your ref Country Type Start of operation City VFD Softstart Brand Date Amb temp Liquid temp Flow pressure Current A Voltage V Comments ...

Page 11: ...Appendix 11 System sketch ...

Page 12: ... tanács alábbi előírásainak IT Dichiarazione di conformità CE Grundfos dichiara sotto la sua esclusiva responsabilità che i prodotti BM e BMhp ai quali si riferisce questa dichiarazione sono conformi alle seguenti direttive del Consiglio riguardanti il riavvicinamento delle legislazioni degli Stati membri CE LT EB atitikties deklaracija Mes Grundfos su visa atsakomybe pareiškiame kad gaminiai BM i...

Page 13: ...nly to water pumps marked with the minimum efficiency index MEI See pump nameplate This EC declaration of conformity is only valid when published as part of the Grundfos installation and operating instructions publication number 150095 1116 Bjerringbro 9th November 2016 Carsten Høybye Pedersen Senior Manager Grundfos Holding A S Poul Due Jensens Vej 7 8850 Bjerringbro Denmark Person authorised to ...

Page 14: ...ɩɥɭɚɬɚɰɢɢ ˀ ˋ 1 ˀ ˋ 2 ʿ ˀ ʧ ʿ ˋ 3 ˁ ʻ BM BMh ˀ ˁ 004 2011 ʽ ˀ ˁ 010 2011 ʽ ˀ ˁ 020 2011 ˑ KAZ BM BMh ɉɚɣɞɚɥɚɧɭ ɛɨɣɵɧɲɚ ɧԝɫԕɚɭɥɵԕ ʤ ಢ ಱ ದ ದ ದಱ ಱ 1 ʿ ಱ ದ ದ 2 ʧ ಪ ದ ದಱ ౢಱ ಱ ದ ದ ౢಱ ಪ ದ ಪ 3 ಪ ದ ದ ದ ಢ ಢ ದ ˁ ದ BM BMh ಢ ದ ಪ ದ ˀ ˁ 004 2011 ʺ ದ ದ ˀ ˁ 010 2011 ದ ಪ ˀ ˁ 020 2011 ʶ ʽ ಢ ಪ ದ ಪ ...

Page 15: ...ʇɸɺʏʗʅʋɸʍ ʈɼʓʍɸʗʆ ʖɼʉɸɻʗʕɸʅ Ɍʗʏʙʍɻʝʏʔ Ɋʍʘɼʛ ʚɸʔʖɸʀʉʀʂ ʕɼʗʒʏʙʋ ʍʎʕɸʅ ʇʉʏʙʋʏʕ ɝɸʔ 3 ʖɼʉɼʆʏʙʀʌʏʙʍ ɸʗʖɸɻʗʋɸʍ ɸʋʔɸʀʕʂ ʕɼʗɸɹɼʗʌɸʃɵ ʍʎʕɸʅ ʔɸʗʛɸʕʏʗʋɸʍ ʑʂʖɸʆʂ ʕʗɸ ɨɼʉɼʆʏʙʀʌʏʙʍʍɼʗ ʇɸʕɸʔʖɸɺʗʋɸʍ ʋɸʔʂʍɵ BM BMh ʖʂʑʂ ʑʏʋʑɼʗɿ ʔɼʗʖʂʝʂʆɸʘʕɸʅ ɼʍ ʇɸʋɸʈɸʌʍ ɝɸʛʔɸʌʂʍ ɝʂʏʙʀʌɸʍ ʖɼʄʍʂʆɸʆɸʍ ʆɸʍʏʍɸʆɸʗɺʂ ʑɸʇɸʍʒʍɼʗʂɵ ǺǸ Ǻǹ 004 2011 ɪɸʅʗɸʕʏʃʖ ʔɸʗʛɸʕʏʗʏʙʋʍɼʗʂ ʕɼʗɸɹɼʗʌɸʃ ǺǸ Ǻǹ 010 2011 ɝɼʛɼʍɸʍɼʗʂ ʞ ʔɸʗʛɸʕʏʗʏʙʋʍɼʗʂ ɸʍʕʖɸʍɺʏʙʀʌɸʍ ʕ...

Page 16: ...16 ...

Page 17: ...ea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60 LV 1035 Rīga Tālr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 52 395 430 Fax 370 52 395 431 Malaysia GRUNDFOS Pumps Sdn Bhd 7 Jalan Peguam U1 25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone 60 3 55...

Page 18: ...7085 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding A S www grundfos com ...

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