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2.2.6 Pressure vessels and mountings

Chlorine is being offered in two container designs:

Steel cylinders containing 50 kg or 65 kg, equipped with one 
valve for

– the withdrawal of gaseous chlorine from the upright 

standing cylinder

Variant of chlorine cylinder

Fig. 3

Variant of chlorine cylinder

Steel drums containing 500 kg or 1000 kg, equipped with

– one valve for the withdrawal of gaseous chlorine
– one valve for the withdrawal of liquid chlorine

Fig. 4

Chlorine drum

Fig. 5

Valve position of chlorine drum

Due to safety precautions, chlorine containers are only filled up to 
95 % of their capacity.

Kind of gas, weight, owner, producing date and date of the 
last testing have to be noted clearly on the container. Chlorine 
containers are marked by grey colour.

No changes or repair by the user!

Never open container valves by force. Stuck valve spindels 
can be loosened by wrapping a shred with warm water 
around the valve.

– Never use an open flame!
– Never use wrench lengthening!
– Return containers with stuck valves to the manufacturer.

Observer safety precautions and the manuals of the 
manufacturer!

2.2.7 Chlorine extraction

Before the extraction

The chlorine containers must be stored at least for 8 hours in 
the container room so that the content can adapt the ambient 
temperature.

Turn chlorine drums on the support until the dip pipe and the 
riser pipe are placed vertically (observe the markings on the 
drum).

Check tightness.

Connection

Protect containers from turning over or rolling away!

Dry the piping and the withdrawal system with dry nitrogen or 
dry air.

No foreign matter must get into the plant.

Mount new gaskets to the connection line.

Connect the container.

Slowly open the container valve.

T

M

04

 06

9

3

 09

0

8

Protecting cap

Valve

Holding clip

Valve thread acc. 
to DIN 477

Labelled by 
stamping

Weldless chlorine 
cylinder

Aluminium 
label

Welded chlorine 
cylinder

TM

04

 06

94

 09

08

TM

04

 0

695

 09

08

Tyre of roller

Riser pipe (for the withdrawal of gaseous chlorine)

Protecting cap

Valves

dip pipe
(for the withdrawal of liquid chlorine)

Valve for gaseous chlorine

Colour 

Valve for liquid chlorine

Warning

Observe safety precautions for chlorine 
containers

Warning

Chlorine containers must never have a higher 
temperature than other parts of the plant. Danger 
of liquefaction and possible chlorine break-out!

Summary of Contents for Alldos Vaccuperm VGB-103

Page 1: ...Vaccuperm VGB 103 Compact dosing regulator GRUNDFOS ALLDOS INSTRUCTIONS Installation and operating instructions ...

Page 2: ...uirements of the EC member states Electrical equipment designed for use within certain voltage limits 73 23 EEC Standards which have been used EN 60204 1 2006 EN 60519 1 2003 EN 60519 2 2006 Electromagnetic compatibility 89 336 EEC Standards which have been used EN 61000 6 1 2007 EN 61000 6 3 2007 EN 55014 1 2006 EN 55014 2 1997 A1 2001 Other bodies of rules applied DIN 19606 2006 IEC 64 SEC 725 1...

Page 3: ......

Page 4: ...em is running 17 6 6 Changing the Gas Cylinder 18 6 7 Possible faults 19 7 Maintenance 19 1 Of general interest 1 1 Structure of the documentation The Grundfos Alldos device VGB 103 is a state of the art solution which complies with recognised safety regulations Conformity with applicable standards directives and laws has been verified Nevertheless certain risks which cannot be prevented by the ma...

Page 5: ...cordance with the intended use and are not permitted The manufacturer Grundfos Alldos accepts no liability for any damage resulting from incorrect use The system comprises state of the art components and has undergone safety related testing 2 Handling chlorine 2 1 Physical and chemical data Under normal conditions of pressure and temperature chlorine is a yellowish green gas with a pungent odour I...

Page 6: ...ed persons from the dangerous area Helpers must pay attention to personal protection Immediately remove contaminated clothes Calm down injured persons and keep them warm with blankets Supply fresh air use oxygen respirator alternately with inhalating steam if possible No mouth to mouth resuscitation Fast and gentle transport to hospital lying sitting in case of difficulty in breathing state chlori...

Page 7: ...autions and the manuals of the manufacturer 2 2 7 Chlorine extraction Before the extraction The chlorine containers must be stored at least for 8 hours in the container room so that the content can adapt the ambient temperature Turn chlorine drums on the support until the dip pipe and the riser pipe are placed vertically observe the markings on the drum Check tightness Connection Protect container...

Page 8: ... all lines from the gas containers to the vacuum regulator If the plant is equipped with a nitrogen rinsing device Check tightness roughly with nitrogen Detailed checking with ammonia Checking the tightness with nitrogen Close all container valves Open container connection valves and all shut off valves up to the gas dosing system Open the connection valve of the nitrogen cylinder Slowly open the ...

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Page 10: ...ressure regulator Option VGA 117 Regulates the difference of the pressures before and after the rate valve to a constant value Adjusted dosing flow stays constant even when the injector vacuum varies 2 5 5 Vacuummeter Option VGA 117 Displays the injector vacuum 2 5 6 Injector Creates the vacuum necessary for operating the pant Mixes the chlorine gas with the water TM04 0705 0908 Motive water Vacuu...

Page 11: ...up Wearers of respiratory equipment for work and rescue G 26 GUV 2 6 Unfallverhütungsvorschrift Druckbehälter Regulations for accident prevention Pressure containers GUV 2 10 Unfallverhütungsvorschrift Elektrische Anlagen und Betriebsmittel Regulations for accident prevention Electrical installations and resources GUV 9 9 Unfallverhütungsvorschrift Gase Regulations for accident prevention Gases ZH...

Page 12: ... human use DIN 19643 Aufbereitung von Schwimm und Badewasser Treatment of swimming pool and bathing water DIN 3179 Teil 1 2 Einteilung der Atemgeräte Übersicht Division of the respiratory equipment overview DIN 4102 Teil 2 Brandverhalten von Baustoffen und Bauteilen Behaviour in fire of building materials and parts DIN 477 Teil 1 Gasflaschenventile Bauformen Baumaße Anschlüsse Gewinde Gas cylinder...

Page 13: ...bottle connection left drum connection on top Filter O Outside U Inside Direct installation B Bottle pressure input frontal D Drum pressure input left Residual pressure device 1 Yes 0 No Accuracy 4 of upper limit Control range 1 20 Empty indication Optical empty indication Flow meter According to the floater principle length of the measuring tube 70 mm Weight 1 kg 5 100 g h 0 2 5 lbs day 10 250 g ...

Page 14: ...Dimensioned drawing of chlorine compact device TM04 0706 0908 VGB 103 131 7 82 4 92 31 4 ca 197 101 71 1 14 40 3 126 146 63 bar 16 0 Cl 20 C ALLDOS 2 0 187 8 81 8 125 ca 100 31 4 ca 257 with closed yoke G1 or G3 4 with pressure gauge G1 ...

Page 15: ... 4 5 Checking the tightness after changing the cylinder See chapter 5 2 2 Checking the tightness 5 Commissioning 5 1 Preparations for commissioning 5 1 1 Vacuum connections Fig 15 Vacuum connections TM04 0707 0908 Item Description 1 Gas cylinder 2 Compact Dosing vaccuperm VGB 103 3 Adsorption device 4 Injector 5 Gas warning device 6 Gas sensor 1 2 3 4 5 6 10cm Warning Observe the information see c...

Page 16: ...essure connection Slightly press the bottle in a pumping manner allowing the ammonia mist to rise up Formation of white mist The inlet valve is not tight Depressurize the plant Check the inlet valve and repair it Check tightness again Formation of white mist the inlet valve is not tight Fig 19 Ammonia chlorine gas formation of white mist No formation of white mist the inlet valve is tight Fig 20 N...

Page 17: ...Immediately close the cylinder valve Let the system run until all parts are evacuated Switch off the system as described in the following 6 5 2 Switching off while the system is running Close the cylinder valve Let the system run until the measuring tube shows no more gas flow Close the rate valve Switch off the motive water of the injector Close the motive water valves Close the shut off valve at...

Page 18: ...the empty cylinder move it away and protect it against falling down Place the new gas cylinder and fix it correctly Remove the protective cap from the new gas cylinder All connections must be absolutely clean and dry Insert the gasket at the pressure connection of the device Replace the filter if necessary Screw the device onto the connection of the cylinder Check the tightness Re start the system...

Page 19: ...rs is higher than 1 of the contents of the gas cylinder the system is too small Use a dosing system with more than one gas cylinders Desired dosing flow is not reached Insufficient injector vacuum Check the injector repair it if necessary Observe the manual of the injector Check the motive water pump repair it if necessary Check the dirt trap before the injector clean it if necessary Leakage in va...

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Page 23: ...o 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60 LV 1035 Rīga Tālr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 V...

Page 24: ...dfosalldos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 15 710217 V1 0 Repl 15 710091 V1 0 15 710001 V1 0 GB 95713929 0209 Repl 96681349 1104 96681297 1004 ...

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