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OM/SM-TDB/7(CE)

17

Operational and Maintenance Safety

WARNING

INSTALLATION  OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY AND PLUMBING IN ACCORDANCE WITH ALL APPLICABLE CODES.

BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.

CAUTION

BE  SURE  ALL  OPERATORS  READ,  UNDERSTAND,  AND  FOLLOW  THE  OPERATING INSTRUCTIONS,
CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.

Operation

1. Initial Operational Readiness Check

After the TDB/7 Kettle has been installed according
to service and installation instructions, perform initial
start-up as a test, to ensure that the unit is operating
correctly.

a. Remove all literature and packing material from

the interior and exterior of the unit.

b. Make sure electricity supply is switched on.

c. Ensure that the kettle is filled with water.

d. Check the water level in the jacket. The level

should be between the lines on the gauge glass.
If the level is low, the jacket water level will be
required to be topped up. (This will require a
service call).

e. Check the pressure gauge. If the gauge does not

show sufficient vacuum (20 to 30 below zero)
then the jacket will require venting. (This will
require a service call).

f. Switch the On/Off switch to the "On" position.

The "power on" neon will illuminate.

g. Turn the thermostat dial to the required setting.

The "heat" neon will illuminate.

WARNING

AVOID CONTACT WITH THE FLUE.  SURFACES
ARE VERY HOT AND WILL CAUSE BURNS.  DO
NOT OBSTRUCT FLUE OPENING.

2. To Shut Down Kettle

a. Turn the thermostat dial to the "Off'' position.

b. Switch the On/Off switch to the "Off" position.

c. For a prolonged shut down, turn the electricity

main off.

Follow steps a and b.

3. Filling the Kettle

Prior to operation, thoroughly clean the kettle  using
hot water and detergent.

Kettle capacities:

Model

Maximum Capacity

TDB/7-20

18.8 Litres

TDB/7-40

37.6 Litres

To prevent surge boiling, no more than 80% of
the maximum capacity should be used.

4. Users Thermostat

Provides automatic control of the Kettle Jacket
temperature at settings up to 147

/

 C maximum.

5. Sequence of Operation

The following “action-reaction” outline is provided to
help the user understand how the equipment works.

When the operator starts up the kettle by turning the
operating thermostat dial from “OFF” to a desired
setting, the thermostat switch closes. This lights up
the heating indicator light and causes the contactors
to close, allowing power to flow to heating elements. 

When the temperature of the steam jacket reaches

Summary of Contents for TDB/7

Page 1: ...BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS I...

Page 2: ...INSTALLER BEFORE ATTEMPTING ANY SERVICING ENSURE THAT THE ELECTRICAL SUPPLY IS DISCONNECTED WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CA...

Page 3: ...ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KETTLE...

Page 4: ...TOR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 7 INSTALLATION 8 INITIAL START UP 9 OPERATION 10 SEQUENCE OF OPERATION 12 MAINTENANCE 13 TROUBLESHOOTING 15 CLEANING 19 PARTS LISTS 21 SCHEM...

Page 5: ...e kettle capacity and heated by electricity delivers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F and as high as 295 F...

Page 6: ...7 CE Model Models Optional equipment available with any model 1 Stand that supports the unit and holds a pan in position for filling 2 Lift off cover 3 Basket insert 4 Fill faucet 5 Manual stirrers fa...

Page 7: ...hipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is...

Page 8: ...es and all regulations in force at the time of installation 3 The equipment is shipped ready for three phase operation Refer to the wiring diagram for single phase operation 4 Bring the electrical ser...

Page 9: ...ition 2 Turn on the electrical service to the unit 3 Pour two to four liters of water into the kettle 4 Following To Start Kettle instructions in the Operation section of this manual begin heating the...

Page 10: ...g The heating indicator light indicates that the kettle is heating and cycling of the light on and off indicates that the kettle is being held at the set temperature Once in each cycle the contactors...

Page 11: ...ng of water and food products A cover helps retain heat in the cooking vessel and reduces the amount of heat and humidity released into the kitchen Use of a cover can reduce some product cook times an...

Page 12: ...lift and safely move get help from another person Remove product immediately from basket into another container being sure to avoid contact with hot product and hot basket or g Place basket with food...

Page 13: ...N c Test the safety valve at least twice each month Test the valve with the kettle operating at 15 psi 105 kPa by pulling up the test chain for at least five seconds Then release the chain and let the...

Page 14: ...replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in step 3 Water Treatment Procedure b Remove fill...

Page 15: ...not heat but heating indicator comes on Auth Service Rep Only a Contactor X b Heater elements with ohmmeter for ground short or open element If element is defective call Groen X Kettle continues heati...

Page 16: ...if touched accidentally IMPORTANT READ FIRST IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials meticulously inspected and carefully test...

Page 17: ...acuum 20 to 30 below zero then the jacket will require venting This will require a service call f Switch the On Off switch to the On position The power on neon will illuminate g Turn the thermostat di...

Page 18: ...open and shut off power to the elements until the kettle cools Setting the operating thermostat dial to OFF shuts down all control and heating circuits 6 To Empty Kettle TDB 7 Kettles with Crank Tilt...

Page 19: ...EFULLY 3 Procedure a Clean food contact surfaces as soon as possible after use If the unit is in continuous use thoroughly clean and sanitize the interior and exterior at least once every 12 hours WAR...

Page 20: ...the agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly NOTICE NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER...

Page 21: ...CE 21 Parts List Kettle Body Pull Tilt Model To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage...

Page 22: ...OM SM TDB 7 CE 22 Replacement Parts List Pull Tilt Models...

Page 23: ...OM SM TDB 7 CE 23 Replacement Parts List Crank Tilt Models...

Page 24: ...ear bushing 113055 x 49 Safety Valve 097005 x x 15 Set screw socket 3 8 16 x 1 005593 x 50 Pressure gauge 084208 x x 16 Gear sector 12 DP 009829 x 50a Pressure gauge lens 087635 x x 17 Key 1 4 sq x 1...

Page 25: ...OM SM TDB 7 CE 25 Wiring Diagram...

Page 26: ...____________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Ba...

Page 27: ...ponents found to be defective during the warranty period IV This warranty does not cover boiler maintenance calibration or periodic adjustments as specified in operating instructions or manuals and co...

Page 28: ...1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 373 3903 Fax 601 373 9587 OM SM TDB 7 CE Part Number 128433 Revised 7 99...

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