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OM/SM-TDB/7(CE)

16

User Instructions

Regulations and Safety Precautions

These Appliances have been CE marked on the basis of compliance with the EMC and Low Voltage Directive.

These appliances MUST BE installed by a competent person in conformity with the INSTALLATION AND
SERVICING INSTRUCTIONS and National Regulations in force at the time.

Particular attention MUST be paid to the following:

I.E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Health and Safety at Work Act
Fire Precautions Act
Local and National Building Regulations

Those parts which have been protected by the manufacturer MUST NOT be adjusted by the User.

Users should be conversant with the appropriate provisions of the Fire Precautions Act. In particular the need for
regular servicing by a competent person to ensure the continued safe and efficient performance of the Appliance.

WARNING

TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.

Upon completion of the installation, the Owners Manual should be handed to the users and the installer should
instruct the responsible person(s) on the correct operation and maintenance of the Appliance. This equipment is
ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the responsibility of the
Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE CLOTHING and to draw attention to
the fact that, some parts will, by necessity, become VERY HOT and will cause burns if touched accidentally.

IMPORTANT - READ FIRST - IMPORTANT 

The Groen Steam Jacketed Kettle you have just purchased has been

handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that you receive the
best possible product. With reasonable care and periodic maintenance, it will provide years of faithful service. It is
recommended that you establish a timetable for periodic maintenance as outlined in this manual. Space is provided
in the Service Log at the back of this manual. 

Equipment Description

General

 

Groen models TDB/7 are stainless steel, steam
jacketed, table mounted, tilting kettles with a self-
contained, electric-heated steam source. The kettle
body is welded into one piece and furnished with a
reinforced bar rim and welded "butterfly" pouring lip.
The interior of the kettle is polished to a 180 emery grit
finish, and the exterior is given a bright semi-deluxe
finish. The unit is ASME shop inspected and registered
with the National Board for working pressures up to 50
PSI. Kettle support, tilting mechanism, and controls are
contained in an enclosed base. Tilting is provided by a
self-locking, worm-and-gear device, or by a tilt handle.

Charged at the factory with treated, distilled water, the
steam source provides kettle temperature of 65

/

 C to

150

/

 C. Controls for the unit include a

 thermostat,

pressure gauge, gauge glass, safety valve, pressure
limit control, low water cut-off and an on/off switch

.

Service connections are required for 230 Volt, single
phase, 50 Hz and 400 Volt, three phase, 50 Hz
electricity.

IMPORTANT:  Prior to operation, clean out the
kettle pan thoroughly using hot water and
detergent. Rinse out and dry thoroughly.

Summary of Contents for TDB/7

Page 1: ...BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS I...

Page 2: ...INSTALLER BEFORE ATTEMPTING ANY SERVICING ENSURE THAT THE ELECTRICAL SUPPLY IS DISCONNECTED WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CA...

Page 3: ...ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KETTLE...

Page 4: ...TOR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 7 INSTALLATION 8 INITIAL START UP 9 OPERATION 10 SEQUENCE OF OPERATION 12 MAINTENANCE 13 TROUBLESHOOTING 15 CLEANING 19 PARTS LISTS 21 SCHEM...

Page 5: ...e kettle capacity and heated by electricity delivers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F and as high as 295 F...

Page 6: ...7 CE Model Models Optional equipment available with any model 1 Stand that supports the unit and holds a pan in position for filling 2 Lift off cover 3 Basket insert 4 Fill faucet 5 Manual stirrers fa...

Page 7: ...hipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is...

Page 8: ...es and all regulations in force at the time of installation 3 The equipment is shipped ready for three phase operation Refer to the wiring diagram for single phase operation 4 Bring the electrical ser...

Page 9: ...ition 2 Turn on the electrical service to the unit 3 Pour two to four liters of water into the kettle 4 Following To Start Kettle instructions in the Operation section of this manual begin heating the...

Page 10: ...g The heating indicator light indicates that the kettle is heating and cycling of the light on and off indicates that the kettle is being held at the set temperature Once in each cycle the contactors...

Page 11: ...ng of water and food products A cover helps retain heat in the cooking vessel and reduces the amount of heat and humidity released into the kitchen Use of a cover can reduce some product cook times an...

Page 12: ...lift and safely move get help from another person Remove product immediately from basket into another container being sure to avoid contact with hot product and hot basket or g Place basket with food...

Page 13: ...N c Test the safety valve at least twice each month Test the valve with the kettle operating at 15 psi 105 kPa by pulling up the test chain for at least five seconds Then release the chain and let the...

Page 14: ...replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in step 3 Water Treatment Procedure b Remove fill...

Page 15: ...not heat but heating indicator comes on Auth Service Rep Only a Contactor X b Heater elements with ohmmeter for ground short or open element If element is defective call Groen X Kettle continues heati...

Page 16: ...if touched accidentally IMPORTANT READ FIRST IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials meticulously inspected and carefully test...

Page 17: ...acuum 20 to 30 below zero then the jacket will require venting This will require a service call f Switch the On Off switch to the On position The power on neon will illuminate g Turn the thermostat di...

Page 18: ...open and shut off power to the elements until the kettle cools Setting the operating thermostat dial to OFF shuts down all control and heating circuits 6 To Empty Kettle TDB 7 Kettles with Crank Tilt...

Page 19: ...EFULLY 3 Procedure a Clean food contact surfaces as soon as possible after use If the unit is in continuous use thoroughly clean and sanitize the interior and exterior at least once every 12 hours WAR...

Page 20: ...the agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly NOTICE NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER...

Page 21: ...CE 21 Parts List Kettle Body Pull Tilt Model To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage...

Page 22: ...OM SM TDB 7 CE 22 Replacement Parts List Pull Tilt Models...

Page 23: ...OM SM TDB 7 CE 23 Replacement Parts List Crank Tilt Models...

Page 24: ...ear bushing 113055 x 49 Safety Valve 097005 x x 15 Set screw socket 3 8 16 x 1 005593 x 50 Pressure gauge 084208 x x 16 Gear sector 12 DP 009829 x 50a Pressure gauge lens 087635 x x 17 Key 1 4 sq x 1...

Page 25: ...OM SM TDB 7 CE 25 Wiring Diagram...

Page 26: ...____________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Ba...

Page 27: ...ponents found to be defective during the warranty period IV This warranty does not cover boiler maintenance calibration or periodic adjustments as specified in operating instructions or manuals and co...

Page 28: ...1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 373 3903 Fax 601 373 9587 OM SM TDB 7 CE Part Number 128433 Revised 7 99...

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