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OM/SM-TDB/7(CE)

10

On  most  TDB/7  units  the  jacket water level is shown
in a sight glass, right on the kettle.

Operation

CE units have three lights on the Control Panel.  The
“POWER” light comes on when the the unit is turned
on.  It indicates that power is being supplied to the unit. 
The “HEAT” light comes on when heating elements are
heating the kettle.  The “LOW WATER” light will come
on when the water level in the jacket falls below
acceptable operating levels.  Refer to “Jacket Filling and
Water Treatment” on Page 14.  

A. To Start Kettle

1.

EVERY DAY make sure that the jacket water
level is above the mid-point of the  round
sight glass. If the level is low, service is
necessary.

2.

Check the pressure gauge. If the gauge does
not show 20 to 30 inches of vacuum (i.e., a
reading of 20 to 30 below 0), see “Jacket
Vacuum” on page 14.

3.

Turn on the electrical power to the unit.

4.

Turn the thermostat dial to the desired
setting. The heating indicator light indicates
that the kettle is heating, and cycling of the
light on and off indicates that the kettle is
being held at the set temperature.  Once in
each cycle the contactors in the support
housing will make a clicking sound. This is
normal.

B. To Transfer Product or Empty Kettle

The kettle is designed and manufactured to be
tilted in a controlled manner. On those units
equipped with a tilt handle, grasp the insulated
plastic ball firmly. Maintain a firm grip on handle
when tilting, while keeping kettle body in a tilted
position and when SLOWLY returning the kettle
body to an upright position. On those equipped
with crank tilt, turn the handle.  The kettle will
remain in the position to which tilted until cranked
again.

WARNING

AVOID ALL DIRECT CONTACT WITH HOT 
SURFACES. DIRECT SKIN CONTACT COULD
RESULT IN SEVERE BURNS.  

AVOID  ALL  DIRECT CONTACT WITH HOT FOOD
OR  WATER  IN  THE  KETTLE.  DIRECT  CONTACT
COULD RESULT IN SEVERE BURNS.  
TAKE  SPECIAL  CARE  TO  AVOID  CONTACT WITH
HOT  KETTLE  BODY  OR HOT PRODUCT, WHEN
A D D I N G   I N G R E D I E N T S ,   S T I R R I N G   O R
TRANSFERRING PRODUCT TO ANOTHER
CONTAINER.

Summary of Contents for TDB/7

Page 1: ...BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS I...

Page 2: ...INSTALLER BEFORE ATTEMPTING ANY SERVICING ENSURE THAT THE ELECTRICAL SUPPLY IS DISCONNECTED WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CA...

Page 3: ...ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KETTLE...

Page 4: ...TOR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 7 INSTALLATION 8 INITIAL START UP 9 OPERATION 10 SEQUENCE OF OPERATION 12 MAINTENANCE 13 TROUBLESHOOTING 15 CLEANING 19 PARTS LISTS 21 SCHEM...

Page 5: ...e kettle capacity and heated by electricity delivers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F and as high as 295 F...

Page 6: ...7 CE Model Models Optional equipment available with any model 1 Stand that supports the unit and holds a pan in position for filling 2 Lift off cover 3 Basket insert 4 Fill faucet 5 Manual stirrers fa...

Page 7: ...hipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is...

Page 8: ...es and all regulations in force at the time of installation 3 The equipment is shipped ready for three phase operation Refer to the wiring diagram for single phase operation 4 Bring the electrical ser...

Page 9: ...ition 2 Turn on the electrical service to the unit 3 Pour two to four liters of water into the kettle 4 Following To Start Kettle instructions in the Operation section of this manual begin heating the...

Page 10: ...g The heating indicator light indicates that the kettle is heating and cycling of the light on and off indicates that the kettle is being held at the set temperature Once in each cycle the contactors...

Page 11: ...ng of water and food products A cover helps retain heat in the cooking vessel and reduces the amount of heat and humidity released into the kitchen Use of a cover can reduce some product cook times an...

Page 12: ...lift and safely move get help from another person Remove product immediately from basket into another container being sure to avoid contact with hot product and hot basket or g Place basket with food...

Page 13: ...N c Test the safety valve at least twice each month Test the valve with the kettle operating at 15 psi 105 kPa by pulling up the test chain for at least five seconds Then release the chain and let the...

Page 14: ...replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in step 3 Water Treatment Procedure b Remove fill...

Page 15: ...not heat but heating indicator comes on Auth Service Rep Only a Contactor X b Heater elements with ohmmeter for ground short or open element If element is defective call Groen X Kettle continues heati...

Page 16: ...if touched accidentally IMPORTANT READ FIRST IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials meticulously inspected and carefully test...

Page 17: ...acuum 20 to 30 below zero then the jacket will require venting This will require a service call f Switch the On Off switch to the On position The power on neon will illuminate g Turn the thermostat di...

Page 18: ...open and shut off power to the elements until the kettle cools Setting the operating thermostat dial to OFF shuts down all control and heating circuits 6 To Empty Kettle TDB 7 Kettles with Crank Tilt...

Page 19: ...EFULLY 3 Procedure a Clean food contact surfaces as soon as possible after use If the unit is in continuous use thoroughly clean and sanitize the interior and exterior at least once every 12 hours WAR...

Page 20: ...the agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly NOTICE NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER...

Page 21: ...CE 21 Parts List Kettle Body Pull Tilt Model To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage...

Page 22: ...OM SM TDB 7 CE 22 Replacement Parts List Pull Tilt Models...

Page 23: ...OM SM TDB 7 CE 23 Replacement Parts List Crank Tilt Models...

Page 24: ...ear bushing 113055 x 49 Safety Valve 097005 x x 15 Set screw socket 3 8 16 x 1 005593 x 50 Pressure gauge 084208 x x 16 Gear sector 12 DP 009829 x 50a Pressure gauge lens 087635 x x 17 Key 1 4 sq x 1...

Page 25: ...OM SM TDB 7 CE 25 Wiring Diagram...

Page 26: ...____________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Ba...

Page 27: ...ponents found to be defective during the warranty period IV This warranty does not cover boiler maintenance calibration or periodic adjustments as specified in operating instructions or manuals and co...

Page 28: ...1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 373 3903 Fax 601 373 9587 OM SM TDB 7 CE Part Number 128433 Revised 7 99...

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