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SYMPTOM 

 WHAT TO CHECK      

Safety valve pops.  

 

a

 

Confirm, that pressure gauge reads correctly.

 

 

(1) If pressure goes over 15 PSI, adjust or 
replace pressure switches. (Ref. 23.24). * (2) If 
pressure stays under 14 1/2 PSI:  (a) Clean 
safety valve. (b) Replace safety valve with valve 
stamped "HV". (Ref. 5).*

 

 

b.

 

If pressure gauge reads incorrectly, replace it 
(Ref. 1).*

 

a.

 

High limit switch. If set too low, adjust and reset. 
If defective, replace. (Ref. 23 HI).*

 

b.

 

Operating pressure switch. If set too high, adjust. 
If defective, replace. (Ref. 23 OP)*

 

Generator builds up pressure, shuts down. and fails to 
come on again.

 

c.

 

Water level. If low, see "Symptoms" above: 
"Water does not enter generator" and "Water 
enters generator very slowly."

 

a.

 

Water level. If low, see "Symptoms" above: 
"Water does not enter generator" and "Water 
enters generator very slowly."

 

Generator cuts out after 10 to 15 minutes of 
operation.

 

b.

 

Time delay relay. If defective, replace, (Ref. 28).-

 

 

c.

 

Connections for time delay relay.'

 

Air vent leaks.

 

a.

 

Clean or replace vent. (Ref. 4).'

 

a.

 

Water supply, to confirm that it is on and the 
pressure is 25 to 30 PSI.'

 

Cold water condenser does not function.

 

b.

 

Condenser water feed valve. Check solenoid coil 
for continuity, and replace if defective. (Ref. 37).*

 

 
 

c.

 

Y-strainer. Clean. if necessary.

 

Generator operates erratically.

 

a.

 

Water pressure. So ensure it is 25 to 30 PSI.'

 

 
 

b.

 

For defective or clogged valves.*

 

 

c.

 

Wiring connections."

 

Generator will not drain.

 

a.

 

Drain valve and hose for clogging. Clean Y-
strainer and valve. (Ref. 35).'

 

 

b.

 

For defective drain valve.*

 

 

c

 

Wiring connections to drain valve."

 

B. Model NGB Only

 

Pilot will not light.

 

a.

 

That the main gas supply cock is on (handle 
parallel with gas pipe) and that gas is being 
supplied to the building.

 

 
 

b.

 

Position of gas valve knob. See "Operation" 
section in this manual.

 

 
 

c.

 

Pilot gas line and orifice for obstructions (Ref. f7.)'

 

 

 

d.

 

Pilot gas adjustment, and readjust, if necessary. 
(Ref. 17.).*

 

 
 

e.

 

For loose or broken wires*

 

 
 

f

.

 

Thermocouple. (Ref. 15).*

 

 

13

 

Summary of Contents for NGB

Page 1: ...R SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS A MINIMUM TURN OFF THE GAS AND CALL YOUR LOCAL GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT EVACUATE ALL PERSO...

Page 2: ...his unit does not extend to 1 Installation and start up 2 Simple adjustments such as tightening fittings and electrical connections 3 Malfunction as a result of improper maintenance 4 Repairs made by...

Page 3: ...2 3 4 INITIAL START UP 4 5 OPERATION 5 6 SEQUENCE OF OPERATION 7 WATER CONDITIONING 8 REFERENCES 8 MAINTENANCE CLEANING 9 10 TROUBLESHOOTING 11 12 13 14 PARTS LISTS 5 16 17 18 19 DIAGRAMS SCHEMATICS 2...

Page 4: ...de 2 Installation of the Gas Steam Generator under a ventilating hood is required Installation of the ventilating hood should comply with local codes and or ANSl NFPA 96 Latest Edition Also the Gas St...

Page 5: ...less elbows and a length of no more than 6 feet A 2 IPS header is recommended for a drain line with more than 2 elbows or a length greater than 6 feet The header drain must have a gravity flow and ven...

Page 6: ...d the knob in for 60 seconds allowing the thermocouple to heat up so it will keep the gas valve open d For NGB 2 E Turn the knob on the gas valve to the ON position 5 For NGB or NGB E Push the ON OFF...

Page 7: ...use If it does not contact your Groen Authorized Service Agent The operating controls for NGB and NGB E are 1 The ON OFF switch on the cabinet front panel This control is used to call for electrical...

Page 8: ...The red light in the switch will come on and the unit will automatically fill with water When the water level in the gauge glass reaches the full mark the green READY light will come on Push the STAR...

Page 9: ...pressure rise to 12 PSI the mid range pressure switch will open both the condenser water valve and the blow down valve to decrease the pressure rapidly As steam pressure decreases below 10 1 2 PSI th...

Page 10: ...d water through a properly maintained softener Exchangeable softener cartridges or a regeneratable softener can be used In either case establish a regular program of exchanging the cartridges or regen...

Page 11: ...ter level in the steam generator should be between the lines on the level gauge glass 3 The strainers in the drain and feed lines should be cleared 4 Check the burner gas jet primary air inlets They s...

Page 12: ...lief valve 4 Remove the brass plug from the front of the generator 5 Open the manual drain valve 6 Wash out the inside of the boiler with a water hose The rinse water along with the accumulated solids...

Page 13: ...Water switch to confirm it is on c That electric power is on Check main circuit breaker or fuse and power supply to the building d Strainer for build up of solids e For a defective water level control...

Page 14: ...e If not correct inspect wiring f Pressure switch If set too low reset If con tinuity check reveals a defect replace Ref 23 Main burner will not light g Gas valve and replace if defective Ref 10 a Pos...

Page 15: ...Time delay relay If defective replace Ref 28 c Connections for time delay relay Air vent leaks a Clean or replace vent Ref 4 a Water supply to confirm that it is on and the pressure is 25 to 30 PSI Co...

Page 16: ...from the receptacle of the control module and reading voltage across the pins of the igniter receptacle Ref 25 If 115 V is not present replace the control module Ref 25 C Model NGB Eonly Glow coil do...

Page 17: ...3442 RELAY CONTROL 10 49274 VALVE GAS NAT PILOT IGNITION 28 49980 RELAY DELAY 50727 VALVE GAS NAT COIL IGNITION 29 54281 TERMINAL BLOCK 18 TABS 50838 VALVE GAS PROPANE PILOT IGNITION 30 51716 TERMINA...

Page 18: ......

Page 19: ...1 4 NPT X 1 1 2 LONG 66 049277B BAFFLE BURNER 22 012747 SYPHON PRESS GA TBE 1 4 NPT 67 050490 BRACKET BURNER SUPPORT 23 013207 TEE 1 4 NPT 68 047267 BURNER ASSY W JETS NATURAL 24 026514 TUBE 3 8 O D x...

Page 20: ......

Page 21: ...ALVE GAS 1 2 X 1 2 PROPANE 23 090694 SIPHON PRESSURE SWITCH 71 076423 THERMOCOUPLE 36 LONG 24 090695 SIPHON PRESSURE SWITCH 72 076421 PILOT BURNER NATURAL GAS 25 090692 FITTING MALE RUN TEE NPT MALE 0...

Page 22: ...For NGB 2 NGB 2 E Made After August 7 1991...

Page 23: ...Electrical Schematics For NGB 2 made between January 1 1988 and August 7 1991...

Page 24: ...Electrical Schematics For NGB NGB E made before January 1 1988...

Page 25: ...Wiring Ladder Diagrams...

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