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Troubleshooting 

The steam generator is designed to operate smoothly and efficiently if properly maintained. However, in the 
event of a problem, the following list of checks maybe employed. If an item on the list is followed by an asterisk 
(*);. the work should be done only by a. qualified service representative. 

CAUTION:

 USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN  OR THEIR                

AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES, AND CAN CAUSE BODILY INJURY TO THE 
OPERATOR AND DAMAGE TO THE EQUIPMENT. SERVICE PERFORMED BY OTHER THAN FACTORY 
AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.

 

 NOTE: A wiring diagram is furnished on the inside of the cabinet door. The wiring of controls may be checked 

against this diagram. 

A. All models

 

SYMPTOM 

WHAT TO CHECK

 

a. 

That main water supply valve is open and water is       
being supplied to the building.

 

b. 

Water switch to confirm it is on.

 

c. 

That electric power is on. Check main circuit 
breaker or fuse and power supply to the building.

 

d. 

Strainer for build-up of solids.

 

e. 

For a defective water level control board (by 
checking continuity) or for a loose connection (Ref. 
22).'

 

f. 

For defective water feed solenoid valve. Check coil 
for continuity, and replace, if defective (Ref. 36).*

 

g. 

Wiring for continuity."

 

h. 

For a defect in the ON/OFF switch (Ref. 3).'

 

Water does not enter generator.

 

i. 

Water level sensing probe for defect or sea's 
accumulation. Clean or replace. if necessary (Ref. 
6 or 38).*

 

a. 

Levelness of unit, by placing a spirit level on top of 
the cabinet.

 

b. 

Water supply pressure may be too high. Adjust to 
25 PSI.

 

c. 

Water level control. Clean and adjust, if necessary 
(Ref. 6 or 38).'

 

d. 

That water feed solenoid valve closes. Clean valve 
seat and strainer, if necessary (Ref. 5 or 38).*

 

Generator overfills with water.

 

e. 

 Water level control probe for a short (Ref. 6 or 38)'

 

Generator underfills with water.

 

a.     Levelness of unit. by placing a spirit level on top of 

the cabinet.

 

 

11

 

Summary of Contents for NGB

Page 1: ...R SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS A MINIMUM TURN OFF THE GAS AND CALL YOUR LOCAL GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT EVACUATE ALL PERSO...

Page 2: ...his unit does not extend to 1 Installation and start up 2 Simple adjustments such as tightening fittings and electrical connections 3 Malfunction as a result of improper maintenance 4 Repairs made by...

Page 3: ...2 3 4 INITIAL START UP 4 5 OPERATION 5 6 SEQUENCE OF OPERATION 7 WATER CONDITIONING 8 REFERENCES 8 MAINTENANCE CLEANING 9 10 TROUBLESHOOTING 11 12 13 14 PARTS LISTS 5 16 17 18 19 DIAGRAMS SCHEMATICS 2...

Page 4: ...de 2 Installation of the Gas Steam Generator under a ventilating hood is required Installation of the ventilating hood should comply with local codes and or ANSl NFPA 96 Latest Edition Also the Gas St...

Page 5: ...less elbows and a length of no more than 6 feet A 2 IPS header is recommended for a drain line with more than 2 elbows or a length greater than 6 feet The header drain must have a gravity flow and ven...

Page 6: ...d the knob in for 60 seconds allowing the thermocouple to heat up so it will keep the gas valve open d For NGB 2 E Turn the knob on the gas valve to the ON position 5 For NGB or NGB E Push the ON OFF...

Page 7: ...use If it does not contact your Groen Authorized Service Agent The operating controls for NGB and NGB E are 1 The ON OFF switch on the cabinet front panel This control is used to call for electrical...

Page 8: ...The red light in the switch will come on and the unit will automatically fill with water When the water level in the gauge glass reaches the full mark the green READY light will come on Push the STAR...

Page 9: ...pressure rise to 12 PSI the mid range pressure switch will open both the condenser water valve and the blow down valve to decrease the pressure rapidly As steam pressure decreases below 10 1 2 PSI th...

Page 10: ...d water through a properly maintained softener Exchangeable softener cartridges or a regeneratable softener can be used In either case establish a regular program of exchanging the cartridges or regen...

Page 11: ...ter level in the steam generator should be between the lines on the level gauge glass 3 The strainers in the drain and feed lines should be cleared 4 Check the burner gas jet primary air inlets They s...

Page 12: ...lief valve 4 Remove the brass plug from the front of the generator 5 Open the manual drain valve 6 Wash out the inside of the boiler with a water hose The rinse water along with the accumulated solids...

Page 13: ...Water switch to confirm it is on c That electric power is on Check main circuit breaker or fuse and power supply to the building d Strainer for build up of solids e For a defective water level control...

Page 14: ...e If not correct inspect wiring f Pressure switch If set too low reset If con tinuity check reveals a defect replace Ref 23 Main burner will not light g Gas valve and replace if defective Ref 10 a Pos...

Page 15: ...Time delay relay If defective replace Ref 28 c Connections for time delay relay Air vent leaks a Clean or replace vent Ref 4 a Water supply to confirm that it is on and the pressure is 25 to 30 PSI Co...

Page 16: ...from the receptacle of the control module and reading voltage across the pins of the igniter receptacle Ref 25 If 115 V is not present replace the control module Ref 25 C Model NGB Eonly Glow coil do...

Page 17: ...3442 RELAY CONTROL 10 49274 VALVE GAS NAT PILOT IGNITION 28 49980 RELAY DELAY 50727 VALVE GAS NAT COIL IGNITION 29 54281 TERMINAL BLOCK 18 TABS 50838 VALVE GAS PROPANE PILOT IGNITION 30 51716 TERMINA...

Page 18: ......

Page 19: ...1 4 NPT X 1 1 2 LONG 66 049277B BAFFLE BURNER 22 012747 SYPHON PRESS GA TBE 1 4 NPT 67 050490 BRACKET BURNER SUPPORT 23 013207 TEE 1 4 NPT 68 047267 BURNER ASSY W JETS NATURAL 24 026514 TUBE 3 8 O D x...

Page 20: ......

Page 21: ...ALVE GAS 1 2 X 1 2 PROPANE 23 090694 SIPHON PRESSURE SWITCH 71 076423 THERMOCOUPLE 36 LONG 24 090695 SIPHON PRESSURE SWITCH 72 076421 PILOT BURNER NATURAL GAS 25 090692 FITTING MALE RUN TEE NPT MALE 0...

Page 22: ...For NGB 2 NGB 2 E Made After August 7 1991...

Page 23: ...Electrical Schematics For NGB 2 made between January 1 1988 and August 7 1991...

Page 24: ...Electrical Schematics For NGB NGB E made before January 1 1988...

Page 25: ...Wiring Ladder Diagrams...

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