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Maintenance & Cleaning

 

The steam generator is designed to require minimum maintenance, but certain parts may need replacement after prolonged 
use. After installation; no user adjustment should be necessary. If a service need arises, only authorized personnel should 
perform the work. 

WARNING:

 USE ONLY GROEN SUPPLIED PARTS. SUBSTITUTION OF UNAUTHORIZED

 

PARTS OR GENERIC PARTS 

CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT. 

WARNING:

 ELECTRIC POWER SHOULD ALWAYS BE SHUT OFF BEFORE ANY WORK IS DONE ON INTERNAL COM-

PONENTS. 

A. PERIODIC INSPECTION

 

It is recommended that service personnel check the unit at least once a year. This periodic maintenance should include 
inspecting electrical wires and connections, cleaning the inside of the control console, and possible adjustment of the pilot 
light or ignition coil. 

A Maintenance and Service Log is provided with the warranty information. Each time maintenance is performed on your 
Groen equipment, enter the date on which the work was done, what was done, and who did it. File the log with the warranty. 

In addition to this yearly inspection, the following items should be checked weekly to ensure minimum equipment downtime 
and to help guarantee efficient operation: 

1. The pressure gauge should be in working order. 

2. Water level in the steam generator should be between the lines on the level gauge glass. 

3. The strainers in the drain and feed lines should be cleared. 

4. Check the burner gas jet primary air inlets. They should be free from dirt and lint 
5. The pilot light flame should be blue and envelop approximately 

1/

2

 inch of the flame sensor tip (NGB only). 

6. Check the drain for blockage. During operation there should be a continuous flow of water. 

At least twice a month, check the safety valve to make sure that it works freely. When the gauge pressure is about 5 PSI, lift 
the valve lever enough to vent steam, then quickly let it snap back into place. 

 

WARNING:

 DO NOT EXPOSE YOURSELF TO THE ESCAPING STEAM. A SEVERE BURN CAN RESULT 

ON EXPOSED SKIN. 

B. COMPONENT REPLACEMENT

 

The NGB and NGB/E steam generators are easy to service because of the accessibility of control components and simplicity 
of design. An examination of the circuit diagram shows that. in most instances, a faulty component can be isolated with a 
jumper wire. 

Before replacing any part. COMPLETELY SHUT OFF THE GAS AND , ELECTRI

C

 POWER SUPPLIES. Allow 5 minutes for 

unburned gas to vent. When replacement involves breaking a gas pipe connection, check the new connection for leaks with a 
thick soap solution or other appropriate leak detector. DO NOT USE A FLAME TO TEST FOR LEAKS. 

All internal wiring is marked as shown on the circuit schematic drawing. Be sure new components are wired in the same 
manner as the old components. 

9

 

Summary of Contents for NGB

Page 1: ...R SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS A MINIMUM TURN OFF THE GAS AND CALL YOUR LOCAL GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT EVACUATE ALL PERSO...

Page 2: ...his unit does not extend to 1 Installation and start up 2 Simple adjustments such as tightening fittings and electrical connections 3 Malfunction as a result of improper maintenance 4 Repairs made by...

Page 3: ...2 3 4 INITIAL START UP 4 5 OPERATION 5 6 SEQUENCE OF OPERATION 7 WATER CONDITIONING 8 REFERENCES 8 MAINTENANCE CLEANING 9 10 TROUBLESHOOTING 11 12 13 14 PARTS LISTS 5 16 17 18 19 DIAGRAMS SCHEMATICS 2...

Page 4: ...de 2 Installation of the Gas Steam Generator under a ventilating hood is required Installation of the ventilating hood should comply with local codes and or ANSl NFPA 96 Latest Edition Also the Gas St...

Page 5: ...less elbows and a length of no more than 6 feet A 2 IPS header is recommended for a drain line with more than 2 elbows or a length greater than 6 feet The header drain must have a gravity flow and ven...

Page 6: ...d the knob in for 60 seconds allowing the thermocouple to heat up so it will keep the gas valve open d For NGB 2 E Turn the knob on the gas valve to the ON position 5 For NGB or NGB E Push the ON OFF...

Page 7: ...use If it does not contact your Groen Authorized Service Agent The operating controls for NGB and NGB E are 1 The ON OFF switch on the cabinet front panel This control is used to call for electrical...

Page 8: ...The red light in the switch will come on and the unit will automatically fill with water When the water level in the gauge glass reaches the full mark the green READY light will come on Push the STAR...

Page 9: ...pressure rise to 12 PSI the mid range pressure switch will open both the condenser water valve and the blow down valve to decrease the pressure rapidly As steam pressure decreases below 10 1 2 PSI th...

Page 10: ...d water through a properly maintained softener Exchangeable softener cartridges or a regeneratable softener can be used In either case establish a regular program of exchanging the cartridges or regen...

Page 11: ...ter level in the steam generator should be between the lines on the level gauge glass 3 The strainers in the drain and feed lines should be cleared 4 Check the burner gas jet primary air inlets They s...

Page 12: ...lief valve 4 Remove the brass plug from the front of the generator 5 Open the manual drain valve 6 Wash out the inside of the boiler with a water hose The rinse water along with the accumulated solids...

Page 13: ...Water switch to confirm it is on c That electric power is on Check main circuit breaker or fuse and power supply to the building d Strainer for build up of solids e For a defective water level control...

Page 14: ...e If not correct inspect wiring f Pressure switch If set too low reset If con tinuity check reveals a defect replace Ref 23 Main burner will not light g Gas valve and replace if defective Ref 10 a Pos...

Page 15: ...Time delay relay If defective replace Ref 28 c Connections for time delay relay Air vent leaks a Clean or replace vent Ref 4 a Water supply to confirm that it is on and the pressure is 25 to 30 PSI Co...

Page 16: ...from the receptacle of the control module and reading voltage across the pins of the igniter receptacle Ref 25 If 115 V is not present replace the control module Ref 25 C Model NGB Eonly Glow coil do...

Page 17: ...3442 RELAY CONTROL 10 49274 VALVE GAS NAT PILOT IGNITION 28 49980 RELAY DELAY 50727 VALVE GAS NAT COIL IGNITION 29 54281 TERMINAL BLOCK 18 TABS 50838 VALVE GAS PROPANE PILOT IGNITION 30 51716 TERMINA...

Page 18: ......

Page 19: ...1 4 NPT X 1 1 2 LONG 66 049277B BAFFLE BURNER 22 012747 SYPHON PRESS GA TBE 1 4 NPT 67 050490 BRACKET BURNER SUPPORT 23 013207 TEE 1 4 NPT 68 047267 BURNER ASSY W JETS NATURAL 24 026514 TUBE 3 8 O D x...

Page 20: ......

Page 21: ...ALVE GAS 1 2 X 1 2 PROPANE 23 090694 SIPHON PRESSURE SWITCH 71 076423 THERMOCOUPLE 36 LONG 24 090695 SIPHON PRESSURE SWITCH 72 076421 PILOT BURNER NATURAL GAS 25 090692 FITTING MALE RUN TEE NPT MALE 0...

Page 22: ...For NGB 2 NGB 2 E Made After August 7 1991...

Page 23: ...Electrical Schematics For NGB 2 made between January 1 1988 and August 7 1991...

Page 24: ...Electrical Schematics For NGB NGB E made before January 1 1988...

Page 25: ...Wiring Ladder Diagrams...

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