OM-AH/1 29
Service Log
Model No:
Purchased From:
Serial No:
Location:
Date Purchased:
Date Installed:
Purchase Order No:
For Service Call:
Date
Maintenance Performed
Performed By
Page 1: ...pany and your authorized service agent Evacuate all personnel from the area WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Readthe...
Page 2: ...T IN ELECTROCUTION AND DEATH CAUTION BE SURE ALL OPERATORS READ UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL CAUTION DO NOT OVER FILL THE...
Page 3: ...NG INSTALLER SHOULD OBTAIN HELP AS NEEDED OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT SUCH AS A FORKLIFT DOLLY OR PALLET JACK TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTAL...
Page 4: ...27 Service Log page 28 CSA AMERICA INC 8501 East Pleasant Valley Road Cleveland Ohio 44131 ANSI Z83 11 NSF INTERNATIONAL 798 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 NSF ANSI 4 NATION...
Page 5: ...ric power for the unit and the thermostat to set the cooking temperature The automatic controls and a brief description of each are as follows 1 Gas pressure regulator Protects the unit from high pres...
Page 6: ...6 Gallon etch marks 7 Flanged feet Equipment Description Model Kettle Capacity Jacket Capacity Kettle Inside Diameter Kettle Depth Overall Width Front to Back Rim Height AH 1E 20 20 Gallon 75 liter 4...
Page 7: ...rom the skid Pull the box up off the unit taking care to avoid damage or injury from any staples left in the box walls When installation is to begin cut the straps holding the kettle to the skid and l...
Page 8: ...n the gauge glass If the water level is low follow the instructions under Jacket Filling in the Maintenance Section of this manual 7 To protect personnel from steam coming out of the safety valve the...
Page 9: ...yelet provided at the back of the frame and anchoring the cable or chain to the wall or floor Make the length and location of the cable such that the unit cannot pull on the gas connection while the c...
Page 10: ...anual Begin heating the water at the highest thermostat setting The indicator light should come on and heating should continue until the water boils 7 To turn off the unit follow To Stop Kettle Heatin...
Page 11: ...see Jacket Vacuum in the Maintenance section of this manual c DO NOT attempt to light any burner with a flame d Open main supply gas valve handle in line with the pipe e Turn the toggle switch to ON F...
Page 12: ...hich is approximately 1 4 6 mm This incudes rice and small pasta shapes b Tips for use 1 Allow for water displacement by the baskets and product to be cooked This may mean only filling the kettle half...
Page 13: ...rator sets a temperature on the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the thermost...
Page 14: ...ter then drain completely 7 When you reassemble the draw off valve HAND TIGHTEN the nut which holds it in place 8 As part of the daily cleaning program clean soiled external and internal surfaces Reme...
Page 15: ...removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in accordance with the manufacturer s directions Rinse and drain the...
Page 16: ...ith cold This will condense steam in the kettle jacket and the pressure gauge should show a reading of 20 to 30 inches mercury Hg below zero If it does not or if the vacuum is leaking down contact an...
Page 17: ...se the valve and reinstall the square head pipe plug 6 Reestablish the jacket vacuum as described above If the pressure gauge does not show a negative reading of 20 to 30 inches mercury Hg D Water Tre...
Page 18: ...e If the valve pops at pressures below 29 PSI replace X Burners will not light User a That the main gas supply valve is open handle is in line with the gas pipe b Gas supply to the building Auth Servi...
Page 19: ...Pilot lights but main burner will not come on the spark stays on Auth Service Rep Only a Check for bad burner ground If necessary repair with high temperature wire X b Pilot burner ceramic insulator f...
Page 20: ...2 1 4 008350 CHAIN SINGLE JACK LINK 16 600 LONG 009009 SCREW SHEET METAL PAN HD 12 X 1 2 LG 008769 BRACKET FAUCET MOUNTING 16 GA X 4 3 4 009054 DIVERTER DRAFT 6 20 40 GALLON 012474 DIVERTER DRAFT 7 60...
Page 21: ...4185 TEE 1 2 NPT 008772 VALVE SWING CHECK 1 2 NPT 004187 NIPPLE 1 2 NPT X CLOSE 008877 VALVE GATE 1 2 NPT 004180 LABEL WARNING 098171 WIRING DIAGRAM LABEL 123863 HARNESS WIRING 123864 NUT HEX 3 8 16 0...
Page 22: ...000280 8 ORIFICE PROP 40 GALLON HIGHER ELEV 000281 9 BRACKET PILOT BURNER MOUNTING 123824 10 SCREW 10 24 X 3 8 LG ROUND HEAD 006009 11 PILOT BURNER ASSY 20 GALLON 0 1500 EL 096705 11 PILOT BURNER ASSY...
Page 23: ...398 10 ORIFICE N G 0 1500 ELEV 000399 10 ORIFICE PROP HIGHER ELEV 000403 11 BRACKET PILOT BURNER MOUNTING 123824 12 SCREW 10 24 X 3 8 LG ROUND HEAD 006009 13 PILOT BURNER ASSY 0 1500 ELEV 096705 13 PI...
Page 24: ...TURAL GAS 175442 1 BURNER ASSEMBLY AH 60 80 100 PROPANE 175452 2 PILOT BRACKET AHS 40 139181 3 ASM PILOT BURNER NATURAL GAS 102258 3 ASM PILOT BURNER PROPANE 104392 4 TUBE PILOT 139833 5 CABLE HI VOLT...
Page 25: ...OM AH 1 25 Parts List...
Page 26: ...26 OM AH 1 Parts List AH 20 40 GAS PIPING TO BURNER AH 60 80 100 GAS PIPING TO BURNER...
Page 27: ...LOW WATER PROBE 101143 37 NUT KEPS 10 32 W SHAKEPROOF WASHER 071256 38 ELBOW 1 2 NPT STREET 90 004185 39 UNION 1 2 NPT 004186 40 NIPPLE 1 2 NPT x 15 80 100 40 NIPPLE 1 2 NPT x 14 60 Key Description P...
Page 28: ...28 OM AH 1 Electrical Schematic...
Page 29: ...OM AH 1 29 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...
Page 30: ...30 OM AH 1 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...
Page 31: ...OM AH 1 31...
Page 32: ...REV K 12 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2016 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary of...
