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Cutterhead knives and inserts are razor 

sharp! Always wear heavy leather gloves 

when handling cutterheads, and avoid 

contact with knives and inserts whenever 

possible. Failure to comply can result in 

serious personal injury.

Figure 2. Removing top cover.

Figure 3. Location of red wing nuts.

Figure 4. Alignment arrow on dust shroud.

Figure 5. Gearbox area components.

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Model T32591 (Mfd. 05/21)

1.  DISCONNECT MACHINE FROM POWER.

2.  Use T-30 Torx driver included with DW735/X 

to  remove  screws  holding  top  cover  (see 

Figure 2).

3.  Remove  red  wing  nuts  holding  dust  shroud 

and set aside (see 

Figure 3).

4.  Rotate dust shroud away from cutterhead so 

alignment  arrow  on  fan  housing

  aligns  with 

OPEN line on dust shroud (see Figure 4).

5.  Pull dust shroud away from fan housing and 

remove.

 

CAUTION:  Cutterhead will be exposed at 

this time.

6.  Remove gearbox cover located behind turret 

lock on left side of planer.

7.  Remove external retaining rings on front and 

rear rollers (see 

Figure 5).

8.  Remove  spring  from  chain  tensioner  (see 

Figure 5).

9.  Remove sprockets and chain (see Figure 5).

10.  Remove spacer on front roller (see Figure 5).

Removing Existing Cutterhead

Depth Adjustment 

Crank Handle

Alignment 

Arrow

Chain Tensioner

Front Roller

Rear Roller

Spring

Chain

Sprockets

Retaining Rings

Summary of Contents for T32591

Page 1: ...hese instructions thoroughly before beginning These instructions make refer ence to many procedures detailed in your planer manual Always consult your manual for these procedures We strongly recommend...

Page 2: ...ing nuts holding dust shroud and set aside see Figure 3 4 Rotate dust shroud away from cutterhead so alignment arrow on fan housing aligns with OPEN line on dust shroud see Figure 4 5 Pull dust shroud...

Page 3: ...board to protect surface from dropped parts tools 18 Press cutterhead lock lever and rotate cutterhead until T 30 Torx screws are visible on knife clamp see Figure 8 19 Remove screws securing knife cl...

Page 4: ...r from cutterhead see Figure 12 29 Remove retaining ring see Figure 12 30 Remove 24mm hex nut from cutterhead pul ley see Figure 13 31 Remove cutterhead pulley key and spacer see Figure 13 32 Remove r...

Page 5: ...erhead into carriage while guiding threaded end through right bearing bore see Figure 16 4 Install 5 16 18 x 2 hex bolt into helical pinion gear threads 5 Seat 6202 2NSE ball bearing into left bearing...

Page 6: ...ve hex bolt and install helical pinion gear 15 Remove wood board 16 Remove drive belt cover located on right side see Figure 19 and verify that drive belt is centered on drive wheel 17 Gently stretch...

Page 7: ...ar rollers see Figure 22 29 Re install gearbox cover 30 Re install sprockets and chain on front and rear rollers in pulley area see Figure 23 31 Re install chain tensioner and re attach spring Verify...

Page 8: ...guarantee that all parts shown here are available for purchase Call 800 523 4777 or visit our online parts store at www grizzly com to check for availability Items Needed Heavy Leather Gloves 1 Pair...

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