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Table of Contents

INTRODUCTION ............................................... 2

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SECTION 1: SAFETY ....................................... 6

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SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SET UP ...................................... 11

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SECTION 4: OPERATIONS ........................... 18

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SECTION 5: ACCESSORIES ......................... 27

SECTION 6: MAINTENANCE ......................... 29

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SECTION 7: SERVICE ................................... 30

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SECTION 8: WIRING ...................................... 35

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SECTION 9: PARTS ....................................... 38

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WARRANTY AND RETURNS ........................ 45

Summary of Contents for G1005Z

Page 1: ...ILL OWNER S MANUAL 8DENG I JC 7N G OOAN C9JHIG 6A C8 JAN IG WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC DG B68 C H B...

Page 2: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Page 3: ...chiVaa c GZbdk c Idda c IVWaZ gVYjViZY 9 Vah 7VX aVh B Xgd 9dlc ZZY VcYl ZZa Fj aa AdX 9Zei Hide 8 ddh c B aa c HeZZYh 8 ddh c 9g aa c HeZZYh 8 Vc c HeZZYh 9g aa c j YZa cZh SECTION 5 ACCESSORIES 27...

Page 4: ...cY e did gVe h d i Z bVX cZ lZ jhZY l Zc lg i c i h bVcjVa dlZkZg hdbZi bZh lZ hi aa bV Z Vc dXXVh dcVa b hiV Z 6ahd dl c id djg eda Xn d Xdci cjdjh begdkZ bZci your machine may not exactly match the...

Page 5: ...c Heg c 6hhZbWan D Fj aa AdX E 9Zei Hide F DC D Hli X G B Xgd 9dlc ZZY VcYl ZZa H Bdidg E kdi AdX I 9dlc ZZY VcYaZh J E c dc jW AdX cdW K IVWaZ VcYl ZZah L Adc ijY cVa Hideh M W HXgZlh N Adc ijY cVa A...

Page 6: ...6 ft Cord Gauge 14 gauge Plug Included Yes Bdidgh BV c Type TEFC Capacitor Start Induction Horsepower 1 HP Voltage 110 220V Prewired 110V Phase Single Amps 12 6A Speed 1725 RPM Cycle 60 Hz Number Of S...

Page 7: ...Iron Table Const Ground Cast Iron Head Const Cast Iron Column Const Ground Cast Iron Base Const Cast Iron Paint Enamel Di Zg Collars Calibrated 0 001 in Column Dia 3 5 8 in Optional Stand G5943 Mobile...

Page 8: ...Z jcYZg i Z c ajZcXZ d Ygj h dg VaXd da l Zc i gZY dg l Zc Y higVXiZY OWNER S MANUAL GZVY VcY jcYZghiVcY i h dlcZg h bVcjVa 7 DG jh c bVX cZ JcigV cZY jhZgh XVc WZ hZg djhan jgi EYE PROTECTION 6alVnh...

Page 9: ...ddgan a i VgZVh ZZe ldg VgZV XaZVc Ygn VcY lZaa a iZY id b c b oZ g h d c_jgn Safety Instructions for Machinery APPROVED OPERATION JcigV cZY deZgVidgh XVc WZ hZg djhan jgi Wn bVX cZgn Dcan Vaadl igV c...

Page 10: ...dc VY_jhi bZci dg bV ciZcVcXZ egdXZYjgZ CLEAN UP 9D CDI XaZVg X eh Wn VcY JhZ V Wgjh VcY cZkZg XaZVg X eh l aZ i Z b aa Yg aa h ijgc c CUTTING TOOL INSPECTION cheZXi Yg aah VcY ZcY b aah dg h VgecZhh...

Page 11: ...bV Z hjgZ i h XdccZXiZY id V edlZg hjeean X gXj i i Vi bZZih i Z gZfj gZbZcih c i Z daadl c hZXi dc For your own safety and protection of property consult a qualified electrician if you are unsure ab...

Page 12: ...14 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements c i Z ZkZci d XZgiV c ineZh d bVa jcXi dch dg WgZV Ydlch gdjcY c egdk YZh V eVi d aZVhi gZh hiVcXZ dg ZaZXig X XjggZci c dgYZg id g...

Page 13: ...c Wn i Z XVgg Zg dg ih V Zci Otherwise filing a freight claim can be difficult L Zc ndj VgZ XdbeaZiZan hVi h ZY l i i Z XdcY i dc d ndjg h ebZci ndj h djaY ckZcidgn i Z XdciZcih Unpacking Needed for S...

Page 14: ...BdYZa O B h cXZ Hardware Recognition Chart...

Page 15: ...hZ K 9g aa 8 jX I Other Components and Hardware 8Ve HXgZl m b aa VgWdg aVi LVh Zg b aa VgWdg Zm LgZcX bb Zm LgZcX bb Figure 4 O ckZcidgn c i Z ZkZci i Vi Vcn cdcegdeg ZiVgn eVgih VgZ b hh c Z V cji dg...

Page 16: ...ZVcZg YZ gZVh Zg h Z ZXi kZ i Z gjhi egZkZciVi kZ l aa l eZ d ZVh an Note To clean off thick coats of rust preven tative on flat surfaces such as tables use a PLASTIC paint scraper to scrape off the m...

Page 17: ...ironment I Z e nh XVa Zck gdcbZci l ZgZ ndjg bVX cZ h deZgViZY h bedgiVci dg hV Z deZgVi dc VcY i Z adc Zk in d ih XdbedcZcih dg WZhi gZhjaih deZgViZ i h bVX cZ c V Ygn Zck gdcbZci i Vi h gZZ gdb ZmXZ...

Page 18: ...INE ASE 7ORKBENCH AV HXgZl aVi LVh Zg Figure 8 mVbeaZ d V Y gZXi bdjci hZije 6cdi Zg dei dc dg bdjci c h V Y gZXi bdjci l ZgZ i Z bVX cZ h h bean hZXjgZY id i Z ldg WZcX l i V aV hXgZl Assembly I Z Bd...

Page 19: ...deZgVi c i Z bVX cZ jgi Zg 6alVnh Y hXdccZXi i Z bVX cZ gdb edlZg l Zc ckZhi Vi c dg XdggZXi c ediZci Va egdWaZbh 6 Ijgc i Z bVX cZ OFF Spindle Break In NOTICE Successfully complete the spindle break...

Page 20: ...y Industrial will not be held liable for accidents caused by lack of training Installing Removing Tooling I Z BdYZa O h hjeea ZY l i Wdi Vc G VXZ b aa VgWdg dg jhZ l i i Z cXajYZY VXZ b aa VcY V I Yg...

Page 21: ...VgWdg cid i Z he cYaZ Zchjg c i Vi i Z VgWdg ZnlVn Va ch l i i Z e c ch YZ i Z he cYaZ 3 L aZ daY c i Z VgWdg c eaVXZ ijgc i Z YgVlWVg XadX l hZ jci a i Z YgVlWVg Zc V Zh l i i Z VgWdg 4 8dci cjZ ijg...

Page 22: ...Yl ZZa dc i Z gdci d i Z iVWaZ WVhZ DcZ XdbeaZiZ gZkdaji dc d i Z VcYl ZZa bdkZh i Z Xgdhh ha YZ Longitudinal Locks I Z adc ijY cVa ZZY XVc WZ iZbedgVg an adX ZY c edh i dc jh c dcZ dg Wdi adX VcYaZh...

Page 23: ...ck lash can place excessive wear on your lead screw and decrease its operational capability To correct for backlash 1 Ijgc i Z VcYl ZZa VcY bdkZ i Z iVWaZ i Z deedh iZ Y gZXi dc d ndjg cZmi deZgVi dc...

Page 24: ...aa l i ild Zm cjih i Vi XVc WZ adlZgZY dg gV hZY dc i Z hijY hd i Z adlZg cji YZei cji ih V hide WgVX Zi l Zc i Z Yg aa W i h adlZgZY I Z jeeZg cji _Vb cji h i Zc jhZY id i iZc V V chi i Z YZei cji i...

Page 25: ...N H 6C97DD for more detailed information Choosing Drilling Speeds Using the Drill Bit Speed Chart I Z X Vgi h dlc dc Page 24 h ciZcYZY Vh V j YZ dcan 6alVnh daadl bVcj VXijgZg h heZZY gZXdbbZcYVi dch...

Page 26: ...ole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1 2 7 8 500 500 600 600 600 500 1 1 7 8 400 400 500 500 500 400 2 2 7 8 300 300 400 400 400 300 3 3 7 8 200 200 300 300 300 200 4 5 100 1...

Page 27: ...bdidg ejaaZn WZai Wn h i c i Z bdidg WVX cid edh i dc 8 I iZc i Z bdidg adX hXgZl 9 8adhZ i Z XdkZg WZ dgZ eaj c c i Z bVX cZ Figure 22 YaZg WgVX Zi Zm Wdaih Figure 21 Bdidg adX hXgZl Figure 23 6 ejaa...

Page 28: ...Z he cYaZ heZZY Drilling Guidelines Larger bits turning at slower speeds tend to grab the workpiece aggressively This can result in the operator s hand being pulled into the bit or the workpiece being...

Page 29: ...992 A 1 2 x 4 Power Twist V Belt EZg ZXi dg aVi Zh iVWaZ hVlh WVcYhVlh VcY di Zg edlZgZY iddah Hbddi gjcc c l i aZhh k WgVi dc i Vc hda Y WZaih EdlZg Il hi K 7Zaih XVc WZ Xjhidb oZY c b cjiZh id Vcn h...

Page 30: ...h VgZ hfjVgZ id l i c BZVhjgZ m m EVgVaaZa hZi bZVhjgZh adc Wn VcY Figure 28 7adX h VcY EVgVaaZa HZi Figure 30 GZXdbbZcYZY egdYjXih dg egdiZXi c jceV ciZY XVhi gdc hiZZa eVgi dc bVX cZgn G5562 SLIPIT...

Page 31: ...ast Iron dg dei bjb eZg dgbVcXZ gdb ndjg bVX cZ daadl i h bV ciZcVcXZ hX ZYjaZ VcY gZ Zg id Vcn heZX X chigjXi dch kZc c i h hZXi dc Daily Check AddhZ bdjci c Wdaih Ldgc dg YVbV ZY l gZh 6cn di Zg jch...

Page 32: ...h GZeaVXZ Vjain hl iX IgdjWaZh ddi l gZh dg ciZgcVa dg ZmiZgcVa WgZV h X ZX dg Y hXdccZXiZY dg XdggdYZY XdccZXi dch VcY gZeV g dg gZeaVXZ l g c IZhi gZeV g dg gZeaVXZ bdidg BVX cZ hiVaah dg h jcYZged...

Page 33: ...aa W i ha eh c X jX GZeaVXZ VcY dg VY_jhi i Z WZai Id gZhZXjgZ i Z ejaaZn V JCEAJ I B AA 9G AA W GZbdkZ cji VcY ha ee c ejaaZn X 8aZVc Vaa Yjhi g i VcY YZWg h gdb i Z ejaaZn VgWdg Y LVgb i Z ejaaZn Vc...

Page 34: ...c iddah JhZ Veegdeg ViZ GEB VcY ZZY dg i Z _dW Ldg e ZXZ k WgViZh dg X ViiZgh Yjg c deZgVi dc IVWaZ adX h cdi i i He cYaZ adX cdi i i Ldg e ZXZ cdi hZXjgZan XaVbeZY id iVWaZ dg cid b aa Yg aa k XZ GE...

Page 35: ...bdkZh gdb l ZgZ ndj hZi i Z YZei hide Feed Shaft Spring Tension I Z ZZY h V i gZijgc heg c h VY_jhiZY Vi i Z VXidgn0 dlZkZg Yjg c i Z a Z d i Z b aa Yg aa ndj bVn lVci id VY_jhi i Z ZZY h V i gZijgc...

Page 36: ...kZg djilVgY _jhi Zcdj id Y hZc V Z i Z heg c XdkZg adX hadi gdb i Z adX c aj Note It is important to keep a good grip during this step Letting go of the cover will cause the spring to rapidly uncoil w...

Page 37: ...l gZh Y h XdccZXiZY dg XdccZXiZY Yjg c Vcn l g c iVh id ZchjgZ i i XdccZXi dch CIRCUIT REQUIREMENTS Ndj BJHI daadl i Z gZfj gZbZcih Vi i Z WZ cc c d i h bVc jVa l Zc XdccZXi c ndjg bVX cZ id V edlZg h...

Page 38: ...BdYZa O B h cXZ READ ELECTRICAL SAFETY ON PAGE 35 Electrical Components Figure 36 O jcXi dc 7dm...

Page 39: ...D D HL I8 k ZlZY gdb WZ cY Start Capacitor 150 MFD 250VAC Li Li c c c c GY Na 7 7 7 7 Li c 7 7 7 7 7 7 7 7 7 7 7 Li c 7 c GY Na c GY Na c GY Na Circuit Breaker 7 7 Circuit Breaker 1 2 3 4 5 6 7 7 7 1...

Page 40: ...BdYZa O B h cXZ Main Assembly Breakdown SECTION 9 PARTS...

Page 41: ...70 PW06 FLAT WASHER 1 4 17 PN08 HEX NUT 3 8 16 71 PS04 PHLP HD SCR 1 4 20 X 1 2 18 P1005018 GRADUATED ROD SET 74 P1005Z074 IDLER PULLEY BASE 19 PN01 HEX NUT 1 2 20 75 PN04 HEX NUT 5 8 11 20 P1005020...

Page 42: ...BdYZa O B h cXZ K Table Breakdown...

Page 43: ...05 LOCK WASHER 7 16 617 P1005Z617 KNURLED THUMB SCREW M6 1 x 10 643 PSB07 CAP SCREW 5 16 18 X 3 4 618 P1005618 LIMIT PLATE 644 PLW01 LOCK WASHER 5 16 619 P1005619 RIVET 2 645 P1005645 PLUG 620 P1005Z6...

Page 44: ......

Page 45: ...Vgh TTTT NZVgh TTTT NZVgh 6 dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 7 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd 8 LdjaY ndj gZXdbbZcY g ooan cYjhig Va id...

Page 46: ...I HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g...

Page 47: ...h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z...

Page 48: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

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