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No list of safety guidelines can be complete. 
Every shop environment is different. Always 
consider safety first, as it applies to your 
individual working conditions. Use this and 
other machinery with caution and respect. 
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor 
work results.

Like all machinery there is potential danger 
when operating this machine. Accidents are 
frequently caused by lack of familiarity or 
failure to pay attention. Use this machine 
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety 
precautions are overlooked or ignored, seri-
ous personal injury may occur.

Additional Safety for Mill/Drills

POWER DISRUPTION.

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edlZg^hgZhidgZY#

MACHINE CARE AND MAINTENANCE.

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jhZ#

DISCONNECT POWER.

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OFF

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bZci!dgbV^ciZcVcXZegdXZYjgZ#

CLEAN-UP. 

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CUTTING TOOL INSPECTION.

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EXPERIENCING DIFFICULTIES.

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UNDERSTANDING CONTROLS.

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SAFETY ACCESSORIES.

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WORK HOLDING.

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CHUCK KEY SAFETY.

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SPINDLE SPEEDS. 

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g^Va# 6aadl i]Z b^aa$Yg^aa id \V^c [jaa heZZY WZ[dgZ
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STOPPING SPINDLE.

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AVOIDING ENTANGLEMENT.

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BE ATTENTIVE.

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Summary of Contents for G1005Z

Page 1: ...ILL OWNER S MANUAL 8DENG I JC 7N G OOAN C9JHIG 6A C8 JAN IG WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC DG B68 C H B...

Page 2: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Page 3: ...chiVaa c GZbdk c Idda c IVWaZ gVYjViZY 9 Vah 7VX aVh B Xgd 9dlc ZZY VcYl ZZa Fj aa AdX 9Zei Hide 8 ddh c B aa c HeZZYh 8 ddh c 9g aa c HeZZYh 8 Vc c HeZZYh 9g aa c j YZa cZh SECTION 5 ACCESSORIES 27...

Page 4: ...cY e did gVe h d i Z bVX cZ lZ jhZY l Zc lg i c i h bVcjVa dlZkZg hdbZi bZh lZ hi aa bV Z Vc dXXVh dcVa b hiV Z 6ahd dl c id djg eda Xn d Xdci cjdjh begdkZ bZci your machine may not exactly match the...

Page 5: ...c Heg c 6hhZbWan D Fj aa AdX E 9Zei Hide F DC D Hli X G B Xgd 9dlc ZZY VcYl ZZa H Bdidg E kdi AdX I 9dlc ZZY VcYaZh J E c dc jW AdX cdW K IVWaZ VcYl ZZah L Adc ijY cVa Hideh M W HXgZlh N Adc ijY cVa A...

Page 6: ...6 ft Cord Gauge 14 gauge Plug Included Yes Bdidgh BV c Type TEFC Capacitor Start Induction Horsepower 1 HP Voltage 110 220V Prewired 110V Phase Single Amps 12 6A Speed 1725 RPM Cycle 60 Hz Number Of S...

Page 7: ...Iron Table Const Ground Cast Iron Head Const Cast Iron Column Const Ground Cast Iron Base Const Cast Iron Paint Enamel Di Zg Collars Calibrated 0 001 in Column Dia 3 5 8 in Optional Stand G5943 Mobile...

Page 8: ...Z jcYZg i Z c ajZcXZ d Ygj h dg VaXd da l Zc i gZY dg l Zc Y higVXiZY OWNER S MANUAL GZVY VcY jcYZghiVcY i h dlcZg h bVcjVa 7 DG jh c bVX cZ JcigV cZY jhZgh XVc WZ hZg djhan jgi EYE PROTECTION 6alVnh...

Page 9: ...ddgan a i VgZVh ZZe ldg VgZV XaZVc Ygn VcY lZaa a iZY id b c b oZ g h d c_jgn Safety Instructions for Machinery APPROVED OPERATION JcigV cZY deZgVidgh XVc WZ hZg djhan jgi Wn bVX cZgn Dcan Vaadl igV c...

Page 10: ...dc VY_jhi bZci dg bV ciZcVcXZ egdXZYjgZ CLEAN UP 9D CDI XaZVg X eh Wn VcY JhZ V Wgjh VcY cZkZg XaZVg X eh l aZ i Z b aa Yg aa h ijgc c CUTTING TOOL INSPECTION cheZXi Yg aah VcY ZcY b aah dg h VgecZhh...

Page 11: ...bV Z hjgZ i h XdccZXiZY id V edlZg hjeean X gXj i i Vi bZZih i Z gZfj gZbZcih c i Z daadl c hZXi dc For your own safety and protection of property consult a qualified electrician if you are unsure ab...

Page 12: ...14 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements c i Z ZkZci d XZgiV c ineZh d bVa jcXi dch dg WgZV Ydlch gdjcY c egdk YZh V eVi d aZVhi gZh hiVcXZ dg ZaZXig X XjggZci c dgYZg id g...

Page 13: ...c Wn i Z XVgg Zg dg ih V Zci Otherwise filing a freight claim can be difficult L Zc ndj VgZ XdbeaZiZan hVi h ZY l i i Z XdcY i dc d ndjg h ebZci ndj h djaY ckZcidgn i Z XdciZcih Unpacking Needed for S...

Page 14: ...BdYZa O B h cXZ Hardware Recognition Chart...

Page 15: ...hZ K 9g aa 8 jX I Other Components and Hardware 8Ve HXgZl m b aa VgWdg aVi LVh Zg b aa VgWdg Zm LgZcX bb Zm LgZcX bb Figure 4 O ckZcidgn c i Z ZkZci i Vi Vcn cdcegdeg ZiVgn eVgih VgZ b hh c Z V cji dg...

Page 16: ...ZVcZg YZ gZVh Zg h Z ZXi kZ i Z gjhi egZkZciVi kZ l aa l eZ d ZVh an Note To clean off thick coats of rust preven tative on flat surfaces such as tables use a PLASTIC paint scraper to scrape off the m...

Page 17: ...ironment I Z e nh XVa Zck gdcbZci l ZgZ ndjg bVX cZ h deZgViZY h bedgiVci dg hV Z deZgVi dc VcY i Z adc Zk in d ih XdbedcZcih dg WZhi gZhjaih deZgViZ i h bVX cZ c V Ygn Zck gdcbZci i Vi h gZZ gdb ZmXZ...

Page 18: ...INE ASE 7ORKBENCH AV HXgZl aVi LVh Zg Figure 8 mVbeaZ d V Y gZXi bdjci hZije 6cdi Zg dei dc dg bdjci c h V Y gZXi bdjci l ZgZ i Z bVX cZ h h bean hZXjgZY id i Z ldg WZcX l i V aV hXgZl Assembly I Z Bd...

Page 19: ...deZgVi c i Z bVX cZ jgi Zg 6alVnh Y hXdccZXi i Z bVX cZ gdb edlZg l Zc ckZhi Vi c dg XdggZXi c ediZci Va egdWaZbh 6 Ijgc i Z bVX cZ OFF Spindle Break In NOTICE Successfully complete the spindle break...

Page 20: ...y Industrial will not be held liable for accidents caused by lack of training Installing Removing Tooling I Z BdYZa O h hjeea ZY l i Wdi Vc G VXZ b aa VgWdg dg jhZ l i i Z cXajYZY VXZ b aa VcY V I Yg...

Page 21: ...VgWdg cid i Z he cYaZ Zchjg c i Vi i Z VgWdg ZnlVn Va ch l i i Z e c ch YZ i Z he cYaZ 3 L aZ daY c i Z VgWdg c eaVXZ ijgc i Z YgVlWVg XadX l hZ jci a i Z YgVlWVg Zc V Zh l i i Z VgWdg 4 8dci cjZ ijg...

Page 22: ...Yl ZZa dc i Z gdci d i Z iVWaZ WVhZ DcZ XdbeaZiZ gZkdaji dc d i Z VcYl ZZa bdkZh i Z Xgdhh ha YZ Longitudinal Locks I Z adc ijY cVa ZZY XVc WZ iZbedgVg an adX ZY c edh i dc jh c dcZ dg Wdi adX VcYaZh...

Page 23: ...ck lash can place excessive wear on your lead screw and decrease its operational capability To correct for backlash 1 Ijgc i Z VcYl ZZa VcY bdkZ i Z iVWaZ i Z deedh iZ Y gZXi dc d ndjg cZmi deZgVi dc...

Page 24: ...aa l i ild Zm cjih i Vi XVc WZ adlZgZY dg gV hZY dc i Z hijY hd i Z adlZg cji YZei cji ih V hide WgVX Zi l Zc i Z Yg aa W i h adlZgZY I Z jeeZg cji _Vb cji h i Zc jhZY id i iZc V V chi i Z YZei cji i...

Page 25: ...N H 6C97DD for more detailed information Choosing Drilling Speeds Using the Drill Bit Speed Chart I Z X Vgi h dlc dc Page 24 h ciZcYZY Vh V j YZ dcan 6alVnh daadl bVcj VXijgZg h heZZY gZXdbbZcYVi dch...

Page 26: ...ole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1 2 7 8 500 500 600 600 600 500 1 1 7 8 400 400 500 500 500 400 2 2 7 8 300 300 400 400 400 300 3 3 7 8 200 200 300 300 300 200 4 5 100 1...

Page 27: ...bdidg ejaaZn WZai Wn h i c i Z bdidg WVX cid edh i dc 8 I iZc i Z bdidg adX hXgZl 9 8adhZ i Z XdkZg WZ dgZ eaj c c i Z bVX cZ Figure 22 YaZg WgVX Zi Zm Wdaih Figure 21 Bdidg adX hXgZl Figure 23 6 ejaa...

Page 28: ...Z he cYaZ heZZY Drilling Guidelines Larger bits turning at slower speeds tend to grab the workpiece aggressively This can result in the operator s hand being pulled into the bit or the workpiece being...

Page 29: ...992 A 1 2 x 4 Power Twist V Belt EZg ZXi dg aVi Zh iVWaZ hVlh WVcYhVlh VcY di Zg edlZgZY iddah Hbddi gjcc c l i aZhh k WgVi dc i Vc hda Y WZaih EdlZg Il hi K 7Zaih XVc WZ Xjhidb oZY c b cjiZh id Vcn h...

Page 30: ...h VgZ hfjVgZ id l i c BZVhjgZ m m EVgVaaZa hZi bZVhjgZh adc Wn VcY Figure 28 7adX h VcY EVgVaaZa HZi Figure 30 GZXdbbZcYZY egdYjXih dg egdiZXi c jceV ciZY XVhi gdc hiZZa eVgi dc bVX cZgn G5562 SLIPIT...

Page 31: ...ast Iron dg dei bjb eZg dgbVcXZ gdb ndjg bVX cZ daadl i h bV ciZcVcXZ hX ZYjaZ VcY gZ Zg id Vcn heZX X chigjXi dch kZc c i h hZXi dc Daily Check AddhZ bdjci c Wdaih Ldgc dg YVbV ZY l gZh 6cn di Zg jch...

Page 32: ...h GZeaVXZ Vjain hl iX IgdjWaZh ddi l gZh dg ciZgcVa dg ZmiZgcVa WgZV h X ZX dg Y hXdccZXiZY dg XdggdYZY XdccZXi dch VcY gZeV g dg gZeaVXZ l g c IZhi gZeV g dg gZeaVXZ bdidg BVX cZ hiVaah dg h jcYZged...

Page 33: ...aa W i ha eh c X jX GZeaVXZ VcY dg VY_jhi i Z WZai Id gZhZXjgZ i Z ejaaZn V JCEAJ I B AA 9G AA W GZbdkZ cji VcY ha ee c ejaaZn X 8aZVc Vaa Yjhi g i VcY YZWg h gdb i Z ejaaZn VgWdg Y LVgb i Z ejaaZn Vc...

Page 34: ...c iddah JhZ Veegdeg ViZ GEB VcY ZZY dg i Z _dW Ldg e ZXZ k WgViZh dg X ViiZgh Yjg c deZgVi dc IVWaZ adX h cdi i i He cYaZ adX cdi i i Ldg e ZXZ cdi hZXjgZan XaVbeZY id iVWaZ dg cid b aa Yg aa k XZ GE...

Page 35: ...bdkZh gdb l ZgZ ndj hZi i Z YZei hide Feed Shaft Spring Tension I Z ZZY h V i gZijgc heg c h VY_jhiZY Vi i Z VXidgn0 dlZkZg Yjg c i Z a Z d i Z b aa Yg aa ndj bVn lVci id VY_jhi i Z ZZY h V i gZijgc...

Page 36: ...kZg djilVgY _jhi Zcdj id Y hZc V Z i Z heg c XdkZg adX hadi gdb i Z adX c aj Note It is important to keep a good grip during this step Letting go of the cover will cause the spring to rapidly uncoil w...

Page 37: ...l gZh Y h XdccZXiZY dg XdccZXiZY Yjg c Vcn l g c iVh id ZchjgZ i i XdccZXi dch CIRCUIT REQUIREMENTS Ndj BJHI daadl i Z gZfj gZbZcih Vi i Z WZ cc c d i h bVc jVa l Zc XdccZXi c ndjg bVX cZ id V edlZg h...

Page 38: ...BdYZa O B h cXZ READ ELECTRICAL SAFETY ON PAGE 35 Electrical Components Figure 36 O jcXi dc 7dm...

Page 39: ...D D HL I8 k ZlZY gdb WZ cY Start Capacitor 150 MFD 250VAC Li Li c c c c GY Na 7 7 7 7 Li c 7 7 7 7 7 7 7 7 7 7 7 Li c 7 c GY Na c GY Na c GY Na Circuit Breaker 7 7 Circuit Breaker 1 2 3 4 5 6 7 7 7 1...

Page 40: ...BdYZa O B h cXZ Main Assembly Breakdown SECTION 9 PARTS...

Page 41: ...70 PW06 FLAT WASHER 1 4 17 PN08 HEX NUT 3 8 16 71 PS04 PHLP HD SCR 1 4 20 X 1 2 18 P1005018 GRADUATED ROD SET 74 P1005Z074 IDLER PULLEY BASE 19 PN01 HEX NUT 1 2 20 75 PN04 HEX NUT 5 8 11 20 P1005020...

Page 42: ...BdYZa O B h cXZ K Table Breakdown...

Page 43: ...05 LOCK WASHER 7 16 617 P1005Z617 KNURLED THUMB SCREW M6 1 x 10 643 PSB07 CAP SCREW 5 16 18 X 3 4 618 P1005618 LIMIT PLATE 644 PLW01 LOCK WASHER 5 16 619 P1005619 RIVET 2 645 P1005645 PLUG 620 P1005Z6...

Page 44: ......

Page 45: ...Vgh TTTT NZVgh TTTT NZVgh 6 dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 7 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd 8 LdjaY ndj gZXdbbZcY g ooan cYjhig Va id...

Page 46: ...I HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g...

Page 47: ...h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z...

Page 48: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

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