Grizzly G0889 Owner'S Manual Download Page 54

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GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

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Summary of Contents for G0889

Page 1: ...nufactured since 12 18 COPYRIGHT DECEMBER 2018 BY GRIZZLY INDUSTRIAL INC REVISED APRIL 2019 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ting Problems 23 Setting Depth of Cut 24 Feeding Workpiece 25 Adjusting Table Alignment 26 Adjusting Replacing Knives G0889 27 Rotating Replacing Cutterhead Inserts G0889Z 29 SECTION 5 ACCESSORIES 30...

Page 4: ...information is required for us to provide proper tech support and it helps us determine if updated documenta tion is available for your machine Manufacture Date Serial Number Manual Accuracy We stand...

Page 5: ...come familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual ON OFF Switch Table Cutterhead Elevation Scale Return Rollers C...

Page 6: ...th of cut from 0 1 8 when workpiece contacts indicator at bottom of gauge E Return Rollers Assist sliding workpiece back to operator following planing operation F Cutterhead Elevation Crank Raises and...

Page 7: ...otates with the direction of feed to pull the workpiece through the planer D Planer Table Provides a smooth flat sur face for the workpiece to slide against as it moves through planer Planer extension...

Page 8: ...th x Height 26 x 16 x 21 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Includ...

Page 9: ...struction Table Stainless Steel Body Aluminum Cutterhead Assembly Steel Infeed Roller Rubber Outfeed Roller Rubber Paint Type Finish Powder Coated Other Table Headstock Locks Yes Measurement Scale Inc...

Page 10: ...eight 71 lbs Length x Width x Height 26 x 16 x 21 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Co...

Page 11: ...4 in Table Bed Size Width 13 in Construction Table Stainless Steel Body Aluminum Cutterhead Assembly Steel Infeed Roller Rubber Outfeed Roller Rubber Paint Type Finish Powder Coated Other Table Headst...

Page 12: ...p kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENT...

Page 13: ...ith moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bet...

Page 14: ...t stands for long stock SECURE KNIVES INSERTS Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage Always verify knives inserts are secure and properly adjus...

Page 15: ...undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit require...

Page 16: ...n cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and ma...

Page 17: ...ty Glasses 1 Cleaner Degreaser As Needed Disposable Shop Rags As Needed Hex Wrench 4mm 1 Screwdriver Phillips 2 1 Dust Collection System 1 Needed for Setup Inventory The following is a list of items s...

Page 18: ...16 Model G0889 G0889Z Mfd Since 12 18 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 19: ...kbench Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some workbenches may require additional rein forcement to support the weight of the machine and...

Page 20: ...lace Machine Base Workbench Hex Bolt Flat Washer Flat Washer Lock Washer Hex Nut Figure 8 Typical Through Mount setup Number of Mounting Holes 4 Dia of Mounting Hardware Needed 5 16 Assembly The Model...

Page 21: ...a dust collection system Test Run Once assembly is complete test run the machine to ensure it is properly connected to power and safety components are functioning correctly If you find an unusual prob...

Page 22: ...disabling key as shown in Figure 13 5 Try to start machine with paddle switch If machine does not start switch disabling feature is working as designed Congratulations test run is now complete If mac...

Page 23: ...tive equipment to reduce your risk from these hazards To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suit able for planing 2 Puts on safety gla...

Page 24: ...nents Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to plane because they are unsta ble and often unpredictable when being planed DO NOT use workpieces with thes...

Page 25: ...y planing lumber longer than your intended work length and then cutting off the excess after plan ing is completed Cutting Problems Inspect your lumber for twisting or cupping and surface one face on...

Page 26: ...serts are sharp Reduce depth of cut Rippled Cut Problem Regularly spaced indentations across face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate Solution Reduce ou...

Page 27: ...e right hand side panel at the front of the machine shows workpiece thickness after it leaves the planer The thickness measurement is indicated by the top edge of the red arrow Depth Stop Dial The dep...

Page 28: ...desired workpiece thickness is reached Elevation scale shows approximate thick ness of workpiece after it has been cut Use this indicator to judge when thickness is approximately correct For more prec...

Page 29: ...nd knives must be inspected Neglecting to inspect these components may result in damage to the planer To maintain accurate and consistent plan ing results we do not recommend sharpen ing knives yourse...

Page 30: ...ented with beveled edge up as shown in Figure 23 5 Press safety latch to disengage cutterhead lock see Figure 22 then carefully rotate cutterhead approximately turn Release safety latch and continue r...

Page 31: ...ury 4 Remove any sawdust or debris from head of insert Torx screw and surrounding area 5 Remove Torx screw and insert then clean all dust and debris from both parts and pocket they were removed from N...

Page 32: ...rtably with a pair of cush ioned earmuffs Especially important if you or employees operate for hours at a time Figure 28 Our most popular earmuffs H4978 T20446 H4979 Figure 27 T27997 HSS Planer Knives...

Page 33: ...and dirt and inhibit rust while preventing resin build up They out perform paste wax and contain no silicone or CFC s Figure 32 G5563 Slip It Tool Lube G4682 Dry Coating Lube D2273 Single Roller Stan...

Page 34: ...or grease that could cause it to slip Remove cutterhead guard and fan cover and thoroughly clean built up sawdust and chips Schedule To reduce risk of shock or accidental startup always disconnect ma...

Page 35: ...base Figure 36 Headstock height chain and sprockets exposed for lubricating Sprockets Sprockets Feed Roller Chain To lubricate elevation leadscrews columns 1 DISCONNECT MACHINE FROM POWER 2 Lower head...

Page 36: ...Needed Qty Flat Head Screwdriver 1 To check replace the motor brushes 1 DISCONNECT MACHINE FROM POWER 2 Unscrew plastic brush covers and remove motor brush assemblies see Figure 37 Note As you remove...

Page 37: ...ough so roller is pushed up against spring and pres sure is off of two brackets 4 Remove any trapped material from between roller assembly and bracket Figure 39 Sawdust can get trapped between the bus...

Page 38: ...p and away from machine to expose drive belt and pulleys as shown in Figure 40 6 Loosen motor tension cap screw see Figure 40 to reduce belt tension and roll old belt off pulleys 7 Loop new belt compl...

Page 39: ...Motor overheated Circuit breaker tripped 4 Belts slipping improper belt tension or oil grease on belts 5 Dull knives inserts 6 Dust collection problem causing internal components to clog up with shavi...

Page 40: ...3 Replace affected knife Page 27 or have it sharpened rotate replace inserts Page 29 Workpiece stops slows in middle of cut 1 Taking too deep of a cut 2 Feed rollers too low 3 Pitch and glue build up...

Page 41: ...Scale Indicator Arrow The cutterhead table parallelism has been cor rectly set at the factory However it can be re adjusted for accuracy if the cutterhead assembly shifts over time Tools Needed Qty H...

Page 42: ...ease tension 3 Remove both side panels to reveal eccentric mechanism one of each side of machine 4 Secure each hex nut with wrench and rotate hex bolt in or out to adjust amount of tension Turn hex bo...

Page 43: ...p dial 1 DISCONNECT MACHINE FROM POWER 2 Remove depth stop dial from machine by pulling dial firmly outward see Figure 46 Figure 47 Adjusting depth stop height Hex Nut Height Stop Bolt 5 Tighten hex n...

Page 44: ...Hex Wrench 6mm 1 To replace table height chain 1 DISCONNECT MACHINE FROM POWER 2 Gently tilt machine onto its side to expose table height chain see Figure 48 and sprockets 3 Locate chain connection c...

Page 45: ...wn in these diagrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some ca...

Page 46: ...r wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box Neutral Hot Ground 120 VAC 5 15 Plug As Recommended...

Page 47: ...2 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 88 29 28 27 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 1...

Page 48: ...X T 30 M6 1 X 16 G0889 21 1 P0889021 1 DUST PORT PLUG 65 P0889065 KEY 5 X 5 X 12 22 P0889022 DUST PORT 2 1 2 66 P0889066 BALL BEARING 6204ZZ 23 P0889023 CAP SCREW M5 8 X 10 67 P0889067 BEARING COVER 2...

Page 49: ...EFT 158 P0889158 PHLP HD SCR M5 8 X 12 112 P0889112 COLUMN 159 P0889159 SET SCREW M5 8 X 10 113 P0889113 LEADSCREW LEFT 160 P0889160 ELEVATION BLOCK RIGHT 114 P0889114 LEADSCREW RIGHT 161 P0889161 SET...

Page 50: ...RMATURE ASSEMBLY 205 P0889205 CABLE TIE 2 5 X 100MM 220 P0889220 STATOR ASSEMBLY 206 P0889206 STRAIN RELIEF TYPE 2 PG7 221 P0889221 PHLP HD SCR M5 8 X 70 207 P0889207 POWER CORD 18G 3W 72 5 15P 222 P0...

Page 51: ...cations WARNING To reduce the risk of serious injury when using this machine 1 Read and understand owner s manual before operating 2 Always wear approved safety glasses respirator hearing protection 3...

Page 52: ...50 Model G0889 G0889Z Mfd Since 12 18...

Page 53: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 54: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 55: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

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