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Grizzly G0869 Owner'S Manual Download Page 66

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Model G0869/G0870 (Mfd. Since 01/19)

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300A

Blade Guard

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

300A P0869300A BLADE GUARD ASSEMBLY

314

P0869314

ANTI-KICKBACK PAWL (LEFT )

301

P0869301

BLADE GUARD COVER (RIGHT) 

315

P0869315

TORSION SPRING (LEFT) 

302

P0869302

SHOULDER SCREW M5-.8 X 6, 6 X 8

316

P0869316

ANTI-KICKBACK PAWL MOUNTING BLOCK

303

P0869303

BLADE GUARD COVER (LEFT) 

317

P0869317

LOCATING PIN 5.25 X 10, 5 X 16

304

P0869304

O-RING 5.65 X 2 P6

318

P0869318

ANTI-KICKBACK PAWL RELEASE PIN

305

P0869305

BLADE GUARD PIVOT BLOCK 

319

P0869319

COMPRESSION SPRING 0.7 X 10.6 X 11

306

P0869306

LOCK NUT M5-.8

320

P0869320

E-CLIP 7MM

307

P0869307

PHLP HD SCR M5-.8 X 6

321

P0869321

TORSION SPRING (RIGHT) 

308

P0869308

KNOB BOLT M6-1 X 26, 3-LOBE, D26

322

P0869322

ANTI-KICKBACK PAWL (RIGHT)

309

P0869309

PIVOT GUIDE BRACKET (LEFT)

323

P0869323

PHLP HD SCR M5-.8 X 30

310

P0869310

PIVOT GUIDE BRACKET (RIGHT)

324

P0869324

SPREADER

311

P0869311

PHLP HD SCR M4-.7 X 10

326

P0869326

PHLP HD SCR M5-.8 X 12

312

P0869312

LOCATING PIN 5.3 X 4, 5 X 9.5

327

P0869327

FLAT WASHER 5MM

313

P0869313

BLADE GUARD BODY

Summary of Contents for G0869

Page 1: ...NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC WK20119 PRINTED IN TAIWAN V1 01 19 MODEL G0869 G0870 PORTABLE TABLE SAWS OWNER...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...5 Blade Selection 25 Blade Installation 27 Blade Guard Assembly 28 Riving Knife 31 Ripping 32 Crosscutting 33 Miter Cuts 33 Blade Tilt Bevel Cuts 34 Dado Cutting 34 Rabbet Cutting 36 SECTION 5 SHOP MA...

Page 4: ...write down the Manufacture Date and Serial Number from the machine ID label see below This information is required for us to provide proper tech support and it helps us determine if updated documenta...

Page 5: ...guard and spreader for every operation for which it can be used including all through sawing c Keep hands out of the line of saw blade d Use a push stick when required e Pay particular attention to in...

Page 6: ...d allow blade tilt adjustment move left to secure setting Note Blade tilt is adjusted manually by moving blade height handwheel left or right when lock lever is in unlocked position see Page 34 for mo...

Page 7: ...et to desired width of finished workpiece J Fence with Narrow Rip Attachment Supports long edge of workpiece during rip cuts Narrow rip attachment pivots down to allow narrow rip cuts with blade guard...

Page 8: ...the table surface Refer to Page 39 for more details Kerf The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation Kickback An event in which the workpiec...

Page 9: ...bs Length x Width x Height 31 x 30 x 17 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Cord Plug Po...

Page 10: ...th 25 3 4 in Fence Size Width 1 in Fence Size Height 2 3 8 in Fence Rail Type Aluminum Fence Rail Length 26 3 8 in Fence Rail Width 1 1 2 in Fence Rail Height 1 1 4 in Miter Gauge Information Miter Ga...

Page 11: ...x Width x Height 31 x 30 x 24 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord I...

Page 12: ...Width 1 in Fence Size Height 2 3 8 in Fence Rail Type Aluminum Fence Rail Length 26 3 8 in Fence Rail Width 1 1 2 in Fence Rail Height 1 1 4 in Miter Gauge Information Miter Gauge Slot Type T Slot Mi...

Page 13: ...kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTA...

Page 14: ...ith moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bet...

Page 15: ...tions in this manual CUTTING CORRECT MATERIAL Cutting metal glass stone tile etc increases risk of operator injury due to kickback or flying particles Only cut natural and man made wood products lamin...

Page 16: ...hrough cut Making a deep non through cut will greatly increase the chance of kickback Preventing Kickback Statistics show that most common acci dents among table saw users can be linked to kickback Ki...

Page 17: ...ning at the same time con sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation For your own safety and protection of property consult an electricia...

Page 18: ...Plug Neutral Hot When using extension cords make sure the cords are rated for outdoor use Outdoor use cords are marked with a W A or a W to signify their rat ing Always check to make sure that the ex...

Page 19: ...packaged for safe transport When unpacking separate all enclosed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IM...

Page 20: ...eplace them or for the sake of expediency replacements can be obtained at your local hardware store Table Saw Box Figures 6 8 Qty A Table Saw Unit Not Shown 1 B Blade Guard 1 C Spreader 1 D Pawl Assem...

Page 21: ...achine Placement Location Assembly Assembly of Model G0869 G0870 consists of installing the fence table extension and blade guard spreader with anti kickback pawls Additionally the roller stand that c...

Page 22: ...extension shaft as shown in Figure 13 Insert Spreader Here Holes In Spreader Figure 15 Spreader mounting location Figure 13 Installing cotter pin on one of two table extension shafts inside saw cabine...

Page 23: ...button head cap screws and 4 M8 1 25 lock nuts see Figure 18 Figure 18 Roller stand assembly x 2 x 4 x 2 Left Handle Right Handle Assembling Roller Stand G0870 Mounting Table Saw to Roller Stand G087...

Page 24: ...he machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help The Test Run consists of verifying t...

Page 25: ...type of machine WE STRONGLY RECOMMEND that you seek additional training outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in...

Page 26: ...increases the risk of kickback and yields poor results Excessive Warping Workpieces with exces sive cupping bowing or twisting are danger ous to cut because they are unstable and may move unpredictabl...

Page 27: ...ll hook angle and a shallow gullet Alternate Top Bevel This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer s recommendations to ensure safe and effici...

Page 28: ...Thin Kerf Blade A blade with thinner kerf than a standard blade Since the spreader riving knife included with this table saw is sized for standard blades thin kerf blades cannot be used on this saw u...

Page 29: ...power to saw before changing blades Since blade is sharp use extra care and wear gloves when installing it 4 While pressing arbor lock use included arbor wrench to loosen and remove arbor nut flange...

Page 30: ...l contact and contains flying wood chips To ensure that the guard does its job effectively the guard must always be in the downward posi tion against the table during idle operation and the hinge mech...

Page 31: ...are concerned about them scratching a delicate workpiece or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control Use your best judgment before rem...

Page 32: ...he blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts Because the blade guard is provided to decrease your risk of injury it should not be u...

Page 33: ...ks in the same manner as the spreader on the blade guard assembly It is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and caus ing kickback The key differ...

Page 34: ...onal injury or death Turn saw OFF and allow blade to come to a complete stop before removing cutoff piece Failure to follow this warning could result in severe lacerations or amputation Serious injury...

Page 35: ...e Figure 42 Typical crosscutting operation Crosscutting Miter Cuts A miter is an angled crosscut Miters are usually cut in the same manner as crosscuts using the miter gauge and a predetermined mark o...

Page 36: ...ff with the workpiece stuck halfway through the cut Note You MUST use a dado insert for this opera tion This item does not come with model G0869 G0870 however it can be purchased as an after market ac...

Page 37: ...dado length of a workpiece If dadoing across workpiece use miter gauge and carefully line up desired cut with dado blade To reduce kickback DO NOT use fence in combination with miter gauge 4 Reconnec...

Page 38: ...cutting operation on other side of dado as shown in Figure 48 8 Make additional cuts see Figure 49 in cen ter of dado to clear out necessary material Dado is complete when channel is complete ly clear...

Page 39: ...peration as shown in Figure 51 Cutting Rabbets with a Standard Blade A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very...

Page 40: ...ure 53 adjust saw blade height to inter sect with first cut then perform second cut to complete rabbet DO NOT place a tall board on edge to per form a rabbet cut with a standard blade Workpieces that...

Page 41: ...tructions on clamping Easily made from scrap stock featherboards provide an added degree of protection against kickback especially when used together with push sticks They also maintain pressure on th...

Page 42: ...Slot Side View Wing Nut Miter Bar Featherboard Flat Head Screw Flat Washer Figure 57 Assembling miter slot featherboard components Note The routed slot countersink hole and flat head screw are essent...

Page 43: ...Mounting Featherboards w Clamps 4 Secure featherboard to table with a clamp 5 Check featherboard by pushing it with your thumb to ensure it is secure If featherboard moves tighten clamp more 6 Option...

Page 44: ...Stick Push Stick Prohibition Zone Store Push Stick Here for Easy Access Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push stick...

Page 45: ...fingers Using a Push Block A push block can be used in place of or in addi tion to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator to apply firm d...

Page 46: ...aining control of the workpiece against the table and fence An absolute necessity when running narrow stock Durable handle is designed for maximum control Measures 131 2 overall Figure 66 G0871 Roller...

Page 47: ...nd sharpen one blade instead of 3 24T rip 50T combination and 80T crosscut 5 8 arbor 1 8 kerf G2795 10 x 24T Stack Dado Set These are some of the finest precision dado heads available Put them to work...

Page 48: ...dental startup always disconnect machine from power before adjustments maintenance or service Cleaning Protecting Cleaning the Model G0869 G0870 is relatively easy Vacuum excess wood chips and sawdust...

Page 49: ...Front Trunnion Slide Figure 74 Close up of rear trunnion slide Rear Trunnion Slide Clean away any built up grime and debris from the rack pinion assemblies see Figures 76 78 with a wire brush rags an...

Page 50: ...2 Test for good contacts correct the wiring 3 Test replace switch 4 Test repair replace Machine stalls or is underpowered 1 Feed rate cutting speed too fast 2 Workpiece material unsuitable for machin...

Page 51: ...when feeding through table saw 1 Blade warped damaged dull 2 Too many teeth on blade for cutting type 3 Riving knife or spreader not correctly aligned with blade 1 Replace blade Page 27 2 Change blade...

Page 52: ...ment screw moving pointer with your fingers then tightening screw Figure 79 Checking blade at 90 Table 90 Square Blade If blade is not 90 to table you will need to adjust 90 stop cam Proceed to Step 4...

Page 53: ...cam in similar manner as adjusting 90 stop cam see Steps 4 9 of Setting 90 Stop Cam starting on Page 50 5 Loosen stop cam adjustment screw see Figure 82 just enough so cam can be rotat ed without it...

Page 54: ...The blade guard spreader and riving knife must be aligned with the blade when installed If the spreader or riving knife is not aligned with the blade then the workpiece will before forced side ways d...

Page 55: ...knife is still not in align ment zone continue adjusting set screws on mounting block as necessary to cor rectly position spreader riving knife 6 Tighten 2 cap screws on mounting block to secure spre...

Page 56: ...Figure 87 Fence indicator window Screws Indicator Window Table Dado Insert Adjustment The table dado insert must sit perfectly flush with the table to provide a smooth continuous surface for the work...

Page 57: ...ard it is pushed Replace the carbon brushes part number P0869133 14 for G0869 or P0870133 14 for G0870 at the same time when the motor no lon ger reaches full power or when the brushes mea sure less t...

Page 58: ...rent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverter...

Page 59: ...RING JUNCTION BOX WIRING JUNCTION BOX COVER VIEWED FROM BEHIND UNIVERSAL MOTOR 120V The machine wiring shown here is current at the time of printing but it may not match your machine Always use the wi...

Page 60: ...6 Electrical Components Figure 90 Wiring junction box with cover removed Figure 94 Potentiometer B10K Figure 92 ON OFF switch KEDU KJD17B 120V Figure 91 Main circuit board wiring Figure 93 Motor wirin...

Page 61: ...14 15 14 13 16 11 12 89 3 1 3 5 3 2 11 2 11 2 1 2 4 2 6 2 5 2 8 2 7 2 9 2 2 2 10 2 9 2 6 2 8 2 5 2 2 12 2 3 2 2 2 12 2 3 35 1 35 2 35 3 35 4 35 2 35 3 35 4 35 5 35 6 35 5 35 6 35 22 28 22 28 22 28 22...

Page 62: ...T REAR 7 P0869007 LOCK NUT M5 8 26 P0869026 CAP SCREW W WASHERS M6 1 X 15 8 P0869008 RAIL FRONT 27 P0869027 TRUNNION 9 P0869009 FENCE SCALE INDICATOR 28 P0869028 MOUNTING PLATE 10 P0869010 PHLP HD SCR...

Page 63: ...2 133 5 133 7 133 6 133 4 133 3 133 1 133 8 133 9 133 11 133 10 133 12 133 22 133 25 133 15 133 15 133 14 133 16 133 14 133 26 133 18 133 16 133 17 122 134 147 176 177 178 183 172 171 169 180 182 191...

Page 64: ...69171 ROLL PIN 4 X 25 133 18 P0869133 18 PHLP HD SCR W WASHERS M5 8 X 35 172 P0869172 BUSHING 133 22 P0869133 22 PHLP HD TAP SCR W WASHER M5 X 60 173 P0869173 GEAR CASE COVER 133 25 P0869133 25 STRAIN...

Page 65: ...216 P0869216 HEX BOLT M6 1 X 40 239 P0869239 SWITCH BOX 217 P0869217 CORD ROUTING CLAMP 240 P0869240 TAP SCREW M4 X 16 218 P0869218 TAP SCREW M4 X 12 241 P0869241 STRAIN RELIEF TYPE 1 5 8 219 P086921...

Page 66: ...69303 BLADE GUARD COVER LEFT 317 P0869317 LOCATING PIN 5 25 X 10 5 X 16 304 P0869304 O RING 5 65 X 2 P6 318 P0869318 ANTI KICKBACK PAWL RELEASE PIN 305 P0869305 BLADE GUARD PIVOT BLOCK 319 P0869319 CO...

Page 67: ...D BODY 416 P0870416 E CLIP 7MM 404 P0870404 STAND LEG BRACKET 417 P0870417 COMPRESSION SPRING 0 8 X 9 3 X 18 405 P0870405 BUTTON HD CAP SCR M8 1 25 X 40 418 P0870418 RUBBER FOOT M8 1 25 X 20 406 P0870...

Page 68: ...rrent Rating 15A Max Blade Size 10 x 5 8 Arbor Req Blade Kerf Thickness 0 118 Arbor Speed Range 2000 4000 RPM Max Rip Capacity 28 Max Depth of Cut 90 3 1 8 Max Depth of Cut 45 2 1 4 Max Dado Width 13...

Page 69: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 70: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 71: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 72: ......

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