Grizzly G0828 Owner'S Manual Download Page 27

Model G0828/G0829 (Mfd. Since 02/17)

-25-

Replacing Blades

Both  upper  and  lower  blades  are  identical  and 
have two cutting edges, so that if one cutting edge 
becomes dull, you can reverse the blade and use 
the fresh, sharp cutting edge. Both blades can be 
resharpened as an alternative to replacing.

If  both  cutting  edges  are  dull,  re-sharpen  the 
blades on a surface grinder and make sure they 
stay  flat  along  their  entire  length.  If  the  blade 
becomes too thin and the cap screws that secure 
it extend beyond the opposite side of the cutting 
edge,  you  will  need  to  replace  it.  If  the  blade  is 
nicked  or  damaged,  replace  it.  Contact  Grizzly 
at (800) 523-4777 or online at grizzly.com to pur-
chase  Part  No. 

P08280010  (Model  G0828),  or 

P08290010 (Model G0829). Keep an extra set of 
blades on hand to avoid downtime.

Items Needed 

Qty

Another Person .................................................. 1
Wood Block 2x4 ................................................ 1
Heavy Leather Work Gloves.............................. 1 
Hex Wrench 4mm, 5mm .................................... 1
Open-End Wrench 18mm .................................. 1

To remove/re-install upper blade:

2.  Loosen  hex  nut,  then  loosen  hex  bolt  to 

release spring tension on hold-down bar (see 

Figure 33).

1.  Remove blade guard.

3.  Unscrew  hex  bolt  from  hold-down  bar,  then 

remove  spring,  flat  washer,  and  hold-down 
bar (see 

Figure 34).

4.  With  blade  fully  raised,  place  wood  block 

under open side of upper blade to prevent it 
from dropping in 

Step 5 (see Figure 35).

The shear blades or hold-

down bar can easily pinch, 

crush, or amputate fingers 

or other body parts. Always 

keep hands, fingers, and 

other body parts away from 

the blades and hold-down 

bar when removing blades. 

5.  Remove  cap  screws  (7  on  G0828;  11  on 

G0829)  and  blade.  Have  another  person 
wearing  heavy  leather  work  gloves  hold 
blade during removal.

Figure 33. Loosening hex nut to release spring 

tension on hold-down bar.

Hex Nut

Upper Blade Base

Hold-

Down 

Bar

Hex 

Bolt

Figure 34. Removing hold-down bar.

Hold-Down 

Bar

Hex Bolt

Washer

Spring

Figure 35. Use a wood block to keep blade from 

dropping during the removal process.

Summary of Contents for G0828

Page 1: ...ANUAL For models manufactured since 02 17 COPYRIGHT MAY 2017 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ations 12 Lifting Placing 13 Bench Mounting 13 Leveling 14 Assembly 14 SECTION 3 OPERATIONS 15 Operation Overview 15 Cutting Tips 16 Adjusting Hold Down Bar 16 Adjusting Rear Work Stop 17 Adjusting 90...

Page 4: ...ls and manual updates for free on our web site at www grizzly com Alternatively you can call our Technical Support for help Before calling make sure you write down the Manufacture Date and Serial Numb...

Page 5: ...ous injury read this entire manual BEFORE using machine Blade Guard Work Stop Support Rod Adjustable Angle Guide Work Stop Adjustment Assembly Upper Blade Base Cam Shaft Lever Hold Down Bar Bed Blade...

Page 6: ...tion during cutting operation as cutting lever is pulled down 90 Guide Helps the operator square the workpiece with the blades Figure 1 Basic controls front Upper Blade Hold Down Bar Work Stop Adjustm...

Page 7: ...ate Content Machine Weight 342 lbs Length x Width x Height 38 x 23 x 23 in Must Ship Upright Yes Main Specifications Capacities Maximum Width 25 7 8 in Maximum Thickness at Half Width Mild Steel 16 Ga...

Page 8: ...Wood Crate Content Machine Weight 463 lbs Length x Width x Height 54 x 23 x 23 in Must Ship Upright Yes Main Specifications Capacities Maximum Width 41 1 2 in Maximum Thickness at Half Width Mild Ste...

Page 9: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 10: ...th moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bett...

Page 11: ...cause personal injury Always stand with both feet comfortably on a non slip surface during operation BODY POSITION The forces and body motion required to operate this shear can result in opera tor inj...

Page 12: ...Additional People As Needed Safety Glasses 1 for Each Person Cleaner Degreaser Page 11 As Needed Disposable Shop Rags As Needed Hex Wrench 4mm 5mm 6mm 1 Each Open End Wrench 14mm 2 Mounting Hardware P...

Page 13: ...stic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes...

Page 14: ...onditions Extreme conditions for this type of machinery are generally those where the ambient temperature range is outside 41 104 F the relative humidity range is outside 20 95 non condensing or the e...

Page 15: ...workbench and proceed to Step 6 Bench Mounting The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during opera...

Page 16: ...y Assembly of the Model G0828 G0829 consists of attaching the work stop support rods work stop adjustment assembly and cutting lever To assemble shear 1 Slide support rod into each bracket with mea su...

Page 17: ...kpiece on bed and up against side work stop 5 Slides workpiece under blades and against rear work stop 6 Using good body position firmly pulls down on cutting lever to make cut 7 Lifts cutting lever a...

Page 18: ...wering the cutting lever to complete the cut The shearing action of the blades works simi larly to a pair of scissors see the illustration in Figure 12 Use even pressure on the cut ting lever to produ...

Page 19: ...work stop assembly position 1 Measure distance between cutting edge of bed and leading edge of work stop Compare to scale measurement on each support rod 2 If measurement does not match scale loosen c...

Page 20: ...igure 16 helps the operator square the workpiece with the blades To work properly it must be square with the blades Tools Needed Qty Square 1 Hex Wrench 5mm 1 To square 90 guide with upper blade 1 Loo...

Page 21: ...ountersink ES100 and ES200 blades 5 each V13 and A13 blades wrench and hex wrenches and case Figure 18 Model T25208 Deburring Set H5614 Sheet Metal Gauge US Standard Calibrated for sheet metal sized f...

Page 22: ...conditions Measures 3 wide x 5 long x 3 8 thick Figure 23 Model T10456 Anti Fatigue Mat G8782 10 Aviation Tin Snips 3 pc Set Precision hardened steel cutting jaws ensure that you ll enjoy quality resu...

Page 23: ...d steel brass and aluminum Much quicker and safer than drilling thin stock and leaves no ragged edges Includes 3 32 1 8 5 32 3 16 7 32 1 4 and 9 32 dies and wrenches Figure 27 Model G8780 Portable Han...

Page 24: ...nt corrosion Pillow Bearings Grease Type Mobil 1 or NLGI 2 Equivalent Grease Amount One Pump Lubrication Frequency Annually Copper Gibs Oil Type ISO 68 or Equivalent Lubrication Frequency Weekly Each...

Page 25: ...djust blade gap Page 24 3 Safely increase pressure on cutting lever Cuts are not square 1 90 guide not square with blades 2 Rear work stop not parallel to blades 3 Hold down bar not properly securing...

Page 26: ...gap is controlled by four set screws and hex nuts on the front and rear of each side of the upper blade base see Figure 31 Tools Needed Qty Open End Wrench 14mm 1 Hex Wrench 4mm 1 Feeler Gauge 0 002...

Page 27: ...ther Work Gloves 1 Hex Wrench 4mm 5mm 1 Open End Wrench 18mm 1 To remove re install upper blade 2 Loosen hex nut then loosen hex bolt to release spring tension on hold down bar see Figure 33 1 Remove...

Page 28: ...r blade G0828 shown Remove Cap Screws Figure 37 Lower blade removal viewed from bottom 4 Have another person wearing heavy leather work gloves support blade and remove it 5 Clean blade with mineral sp...

Page 29: ...e of shear loosen hex nuts on gib set screws see Figure 39 Note On front two gib set screws are above bed and two gib set screws are beneath bed Tools Needed Qty Open End Wrench 14mm 1 Hex Wrench 4mm...

Page 30: ...P0828037 HEX BOLT M10 1 5 X 45 11 P0828011 CUTTING LEVER 30 X 800MM 38 P0828038 HEX NUT M10 1 5 12 P0828012 ANGLE CUTTING GUIDE 39 P0828039 ROLL PIN 6 X 20 13 P0828013 REAR SUPPORT ROD 40 P0828040 90...

Page 31: ...5 8 X 10 11 P0829011 CUTTING LEVER 30 X 800MM 38 P0829038 ROLL PIN 6 X 20 12 P0829012 ANGLE CUTTING GUIDE 39 P0829039 SHAFT SPACER 16MM 13 P0829013 REAR SUPPORT ROD 40 P0829040 HEX NUT M6 1 14 P082901...

Page 32: ...0828086 GRIZZLY COM LABEL 83 P0828083 READ MANUAL LABEL 87 P0828087 TOUCH UP PAINT GRIZZLY GREEN 84 P0828084 AMPUTATION DANGER LABEL Safety labels help reduce the risk of serious injury caused by mach...

Page 33: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 34: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 35: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 36: ......

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