Grizzly G0828 Owner'S Manual Download Page 10

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Model G0828/G0829 (Mfd. Since 02/17)

  

WEARING PROPER APPAREL.  Do  not  wear 

clothing,  apparel  or  jewelry  that  can  become 

entangled  in  moving  parts.  Always  tie  back  or 

cover long hair. Wear non-slip footwear to reduce 

risk of slipping and losing control or accidentally 

contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery 
operations  may  cause  cancer,  birth  defects,  or 
long-term  respiratory  damage.  Be  aware  of  dust 
hazards  associated  with  each  workpiece  mate-
rial. Always wear a NIOSH-approved respirator to 
reduce your risk.

HEARING PROTECTION.  Always  wear  hear-

ing  protection  when  operating  or  observing  loud 

machinery.  Extended  exposure  to  this  noise 

without  hearing  protection  can  cause  permanent 

hearing loss.

REMOVE ADJUSTING TOOLS.  Tools  left  on 

machinery  can  become  dangerous  projectiles 

upon startup. Never leave chuck keys, wrenches, 

or  any  other  tools  on  machine.  Always  verify 

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use 

this  tool  for  its  intended  purpose—do  not  force 

it  or  an  attachment  to  do  a  job  for  which  it  was 

not designed. Never make unapproved modifica-

tions—modifying  tool  or  using  it  differently  than 

intended may result in malfunction or mechanical 

failure that can lead to personal injury or death!

AWKWARD POSITIONS.  Keep  proper  footing 

and balance at all times when operating machine. 

Do not overreach! Avoid awkward hand positions 

that  make  workpiece  control  difficult  or  increase 

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and 

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce 
accidental  contact  with  moving  parts  or  flying 
debris.  Make  sure  they  are  properly  installed, 
undamaged,  and  working  correctly  BEFORE 
operating machine.

FORCING MACHINERY. Do not force machine. 

It  will  do  the  job  safer  and  better  at  the  rate  for 

which it was designed.

NEVER STAND ON MACHINE.  Serious  injury 

may  occur  if  machine  is  tipped  or  if  the  cutting 

tool is unintentionally contacted. 

STABLE MACHINE. Unexpected movement dur-

ing  operation  greatly  increases  risk  of  injury  or 

loss of control. Before starting, verify machine is 

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult 

this owner’s manual or the manufacturer for rec-

ommended  accessories.  Using  improper  acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To  reduce  the 
risk  of  accidental  injury,  turn  machine 

OFF  and 

ensure  all  moving  parts  completely  stop  before 
walking  away.  Never  leave  machine  running 
while unattended. 

MAINTAIN WITH CARE. Follow all maintenance 

instructions  and  lubrication  schedules  to  keep 

machine  in  good  working  condition.  A  machine 

that  is  improperly  maintained  could  malfunction,  

leading to serious personal injury or death. 

DAMAGED PARTS.  Regularly  inspect  machine 

for  damaged,  loose,  or  mis-adjusted  parts—or 

any  condition  that  could  affect  safe  operation. 

Immediately  repair/replace  BEFORE  operating 

machine. For your own safety, DO NOT operate 

machine with damaged parts!

MAINTAIN POWER CORDS. When  disconnect-
ing  cord-connected  machines  from  power,  grab 
and pull the plug—NOT the cord. Pulling the cord 
may  damage  the  wires  inside.  Do  not  handle  
cord/plug with wet hands. Avoid cord damage by 
keeping it away from heated surfaces, high traffic 
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES.  If  at  any  time 
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our 
Technical Support at (570) 546-9663.

Summary of Contents for G0828

Page 1: ...ANUAL For models manufactured since 02 17 COPYRIGHT MAY 2017 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ations 12 Lifting Placing 13 Bench Mounting 13 Leveling 14 Assembly 14 SECTION 3 OPERATIONS 15 Operation Overview 15 Cutting Tips 16 Adjusting Hold Down Bar 16 Adjusting Rear Work Stop 17 Adjusting 90...

Page 4: ...ls and manual updates for free on our web site at www grizzly com Alternatively you can call our Technical Support for help Before calling make sure you write down the Manufacture Date and Serial Numb...

Page 5: ...ous injury read this entire manual BEFORE using machine Blade Guard Work Stop Support Rod Adjustable Angle Guide Work Stop Adjustment Assembly Upper Blade Base Cam Shaft Lever Hold Down Bar Bed Blade...

Page 6: ...tion during cutting operation as cutting lever is pulled down 90 Guide Helps the operator square the workpiece with the blades Figure 1 Basic controls front Upper Blade Hold Down Bar Work Stop Adjustm...

Page 7: ...ate Content Machine Weight 342 lbs Length x Width x Height 38 x 23 x 23 in Must Ship Upright Yes Main Specifications Capacities Maximum Width 25 7 8 in Maximum Thickness at Half Width Mild Steel 16 Ga...

Page 8: ...Wood Crate Content Machine Weight 463 lbs Length x Width x Height 54 x 23 x 23 in Must Ship Upright Yes Main Specifications Capacities Maximum Width 41 1 2 in Maximum Thickness at Half Width Mild Ste...

Page 9: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 10: ...th moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and bett...

Page 11: ...cause personal injury Always stand with both feet comfortably on a non slip surface during operation BODY POSITION The forces and body motion required to operate this shear can result in opera tor inj...

Page 12: ...Additional People As Needed Safety Glasses 1 for Each Person Cleaner Degreaser Page 11 As Needed Disposable Shop Rags As Needed Hex Wrench 4mm 5mm 6mm 1 Each Open End Wrench 14mm 2 Mounting Hardware P...

Page 13: ...stic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes...

Page 14: ...onditions Extreme conditions for this type of machinery are generally those where the ambient temperature range is outside 41 104 F the relative humidity range is outside 20 95 non condensing or the e...

Page 15: ...workbench and proceed to Step 6 Bench Mounting The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during opera...

Page 16: ...y Assembly of the Model G0828 G0829 consists of attaching the work stop support rods work stop adjustment assembly and cutting lever To assemble shear 1 Slide support rod into each bracket with mea su...

Page 17: ...kpiece on bed and up against side work stop 5 Slides workpiece under blades and against rear work stop 6 Using good body position firmly pulls down on cutting lever to make cut 7 Lifts cutting lever a...

Page 18: ...wering the cutting lever to complete the cut The shearing action of the blades works simi larly to a pair of scissors see the illustration in Figure 12 Use even pressure on the cut ting lever to produ...

Page 19: ...work stop assembly position 1 Measure distance between cutting edge of bed and leading edge of work stop Compare to scale measurement on each support rod 2 If measurement does not match scale loosen c...

Page 20: ...igure 16 helps the operator square the workpiece with the blades To work properly it must be square with the blades Tools Needed Qty Square 1 Hex Wrench 5mm 1 To square 90 guide with upper blade 1 Loo...

Page 21: ...ountersink ES100 and ES200 blades 5 each V13 and A13 blades wrench and hex wrenches and case Figure 18 Model T25208 Deburring Set H5614 Sheet Metal Gauge US Standard Calibrated for sheet metal sized f...

Page 22: ...conditions Measures 3 wide x 5 long x 3 8 thick Figure 23 Model T10456 Anti Fatigue Mat G8782 10 Aviation Tin Snips 3 pc Set Precision hardened steel cutting jaws ensure that you ll enjoy quality resu...

Page 23: ...d steel brass and aluminum Much quicker and safer than drilling thin stock and leaves no ragged edges Includes 3 32 1 8 5 32 3 16 7 32 1 4 and 9 32 dies and wrenches Figure 27 Model G8780 Portable Han...

Page 24: ...nt corrosion Pillow Bearings Grease Type Mobil 1 or NLGI 2 Equivalent Grease Amount One Pump Lubrication Frequency Annually Copper Gibs Oil Type ISO 68 or Equivalent Lubrication Frequency Weekly Each...

Page 25: ...djust blade gap Page 24 3 Safely increase pressure on cutting lever Cuts are not square 1 90 guide not square with blades 2 Rear work stop not parallel to blades 3 Hold down bar not properly securing...

Page 26: ...gap is controlled by four set screws and hex nuts on the front and rear of each side of the upper blade base see Figure 31 Tools Needed Qty Open End Wrench 14mm 1 Hex Wrench 4mm 1 Feeler Gauge 0 002...

Page 27: ...ther Work Gloves 1 Hex Wrench 4mm 5mm 1 Open End Wrench 18mm 1 To remove re install upper blade 2 Loosen hex nut then loosen hex bolt to release spring tension on hold down bar see Figure 33 1 Remove...

Page 28: ...r blade G0828 shown Remove Cap Screws Figure 37 Lower blade removal viewed from bottom 4 Have another person wearing heavy leather work gloves support blade and remove it 5 Clean blade with mineral sp...

Page 29: ...e of shear loosen hex nuts on gib set screws see Figure 39 Note On front two gib set screws are above bed and two gib set screws are beneath bed Tools Needed Qty Open End Wrench 14mm 1 Hex Wrench 4mm...

Page 30: ...P0828037 HEX BOLT M10 1 5 X 45 11 P0828011 CUTTING LEVER 30 X 800MM 38 P0828038 HEX NUT M10 1 5 12 P0828012 ANGLE CUTTING GUIDE 39 P0828039 ROLL PIN 6 X 20 13 P0828013 REAR SUPPORT ROD 40 P0828040 90...

Page 31: ...5 8 X 10 11 P0829011 CUTTING LEVER 30 X 800MM 38 P0829038 ROLL PIN 6 X 20 12 P0829012 ANGLE CUTTING GUIDE 39 P0829039 SHAFT SPACER 16MM 13 P0829013 REAR SUPPORT ROD 40 P0829040 HEX NUT M6 1 14 P082901...

Page 32: ...0828086 GRIZZLY COM LABEL 83 P0828083 READ MANUAL LABEL 87 P0828087 TOUCH UP PAINT GRIZZLY GREEN 84 P0828084 AMPUTATION DANGER LABEL Safety labels help reduce the risk of serious injury caused by mach...

Page 33: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 34: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 35: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 36: ......

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